Intake Manifold Removal and Installation: Installation

Reverse removal procedure for installation noting the following.

• Install new gaskets (1) as shown in figure.
  Fig 1: Identifying Gaskets

  Courtesy of SUZUKI OF AMERICA CORP.
• Tighten intake manifold bolt as follows.
  1. Tighten intake manifold bolts (No. 1 and No. 2) to 10 N.m (1.0 kgf-m, 7.5 lbf-ft) in numerical order ("1" - "6") shown in figure evenly and gradually.
     Fig 2: Identifying Intake Manifold Bolt Tightening Sequence

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  2. Tighten intake manifold bolts (No. 1, No. 2 and No. 3) to 25 N.m (2.5 kgf-m, 18.5 lbf-ft) in numerical order ("1" - "8") shown in figure evenly and gradually.

     Tightening torque 

     Intake manifold bolt No. 1* (a): 10 N.m → 25 N.m (1.0 kgf-m → 2.5 kgf-m, 7.5 lbf-ft → 18.5 lbf-ft) 

     Intake manifold bolt No. 2* (b): 10 N.m → 25 N.m (1.0 kgf-m → 2.5 kgf-m, 7.5 lbf-ft → 18.5 lbf-ft) 

     Intake manifold bolt No. 3* (c): 25 N.m (2.5 kg-m, 18.5 lbf-ft) 

     Fig 3: Identifying Intake Manifold Bolt Tightening Sequence

     Courtesy of SUZUKI OF AMERICA CORP.
• Tighten purge pipe bolt (1) and purge valve bracket bolt (2) to specified torque.

  Tightening torque 

  Purge pipe bolt (a): 10 N.m (1.0 kg-m, 7.5 lbf-ft) 

  Purge valve bracket bolt (b): 10 N.m (1.0 kg-m, 7.5 lbf-ft) 

  Fig 4: Identifying Purge Pipe Bolt And Purge Valve Bracket Bolt

  Courtesy of SUZUKI OF AMERICA CORP.
• Check to ensure that all removed parts are back in place.
• Upon completion of installation, turn ignition switch ON position without starting engine and check for fuel leaks.
• Finally, start engine and check for engine coolant leaks.