Control Valve And TCM Removal And Installation: Installation
CAUTION:
After completing installation, check A/T fluid leakage and fluid level. Refer to
[CHECKING THE A/T FLUID (ATF) ].
- Connect TCM connector and park/neutral position switch connector.
- Install A/T assembly harness connector to control valve with TCM.
- Connect TCM connector.
- Install new O-ring in A/T assembly harness connector.
CAUTION:
- Do not reuse O-ring.
- Apply ATF to O-ring.
- Install A/T fluid temperature sensor 2 to bracket.
- Install A/T fluid temperature sensor 2 (with bracket) to control valve with TCM. Tighten A/T fluid temperature sensor 2 bolt to the specified torque. Refer to
[TRANSMISSION ASSEMBLY EXPLODED VIEW ].
CAUTION: Adjust bolt hole of bracket to bolt hole of control valve with TCM.
- Install control valve with TCM in transmission case.
CAUTION:
- Make sure that turbine revolution sensor is securely installed into turbine revolution sensor hole.
- Hang down revolution sensor harness toward outside so as not to disturb installation of control valve with TCM.
- Adjust A/T assembly harness connector of control valve with TCM to terminal hole of transmission case.
- Assemble it so that manual valve cutout is engaged with manual plate projection.
- Install bolts (A), (B) and (C) in control valve with TCM. Tighten bolt (1), (2) and (3) temporarily to prevent dislocation. After that tighten them in order (1 → 2 → 3). Then tighten other bolts. Tighten control valve with TCM bolts to the specified torque.
Courtesy of SUZUKI OF AMERICA CORP.
- <==: Front
BOLT LENGTH SPECIFICATIONBolt symbol A B C Number of bolts 5 6 1 Length mm (in) 42 (1.65) 55 (2.17) 40 (1.57) Tightening torque N.m (kg-m, in-lb) 7.9 (0.81, 70) With ATF applied 7.9 (0.81, 70) - Connect A/T fluid temperature sensor 2 connector (A).
- Securely fasten terminal cord assembly and A/T fluid temperature sensor 2 harness with terminal clips
- <==: Terminal clip
- Connect revolution sensor connector.
- Securely fasten revolution sensor harness with terminal clip.
- Install oil pan to transmission case. Refer to [OIL PAN: REMOVAL AND INSTALLATION ].
- Pull up A/T assembly harness connector.
CAUTION: Do not damage connector.
- Install snap ring to A/T assembly harness connector.
- Connect A/T assembly harness connector.
- Connect the negative battery terminal.
- Refill the A/T with fluid and check the fluid level and for fluid leakage. Refer to [CHECKING THE A/T FLUID (ATF) ].