Precaution for Work

Always use a 12 volt battery as power source.

Fig 1: Removing Battery Negative Terminals
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Do not attempt to disconnect battery cables while engine is running.
Before connecting or disconnecting the ECM harness connector, turn ignition switch OFF and disconnect battery ground cable. Failure to do so may damage the ECM because battery voltage is applied to ECM even if ignition switch is turned OFF.
Before removing parts, turn ignition switch OFF and then disconnect battery ground cable.
Do not disassemble ECM.

Fig 2: Identifying ECM Connector
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If battery cable is disconnected, the memory will return to the initial ECM values. The ECM will now start to self-control at its initial values. Engine operation can vary slightly when the cable is disconnected. However, this is not an indication of a malfunction. Do not replace parts because of a slight variation.
If the battery is disconnected, the following emission-related diagnostic information will be lost within 24 hours.
- Diagnostic trouble codes
- 1st trip diagnostic trouble codes
- Freeze frame data
- 1st trip freeze frame data
- Readiness test codes
- Test values
When connecting ECM harness connector, fasten it securely with a lever as far as it will go as shown in the figure.

Fig 3: Connecting ECM Harness Connector
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When connecting or disconnecting pin connectors into or from ECM, take care not to damage pin terminals (bend or break).

Fig 4: Locating Pin Connectors Connection
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Make sure that there are not any bends or breaks on ECM pin terminal, when connecting pin connectors.
Securely connect ECM harness connectors.
A poor connection can cause an extremely high (surge) voltage to develop in coil and condenser, thus resulting in damage to ICs.
Keep engine control system harness at least 10 cm (4 in) away from adjacent harness, to prevent engine control system malfunctions due to receiving external noise, degraded operation of ICs, etc.
Keep engine control system parts and harness dry.
Before replacing ECM, perform "ECM Terminals and Reference Value" inspection and make sure ECM functions properly. Refer to [ECM TERMINAL AND REFERENCE VALUE ].

Fig 5: Precaution For ECM
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Handle mass air flow sensor carefully to avoid damage.
Do not clean mass air flow sensor with any type of detergent.
Do not disassemble electric throttle control actuator.
Even a slight leak in the air intake system can cause serious incidents.
Do not shock or jar the camshaft position sensor (PHASE), crankshaft position sensor (POS).
After performing each TROUBLE DIAGNOSIS, perform DTC Confirmation Procedure or Overall Function Check.

Fig 6: Identifying Malfunction Indicator Lamp
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The DTC should not be displayed in the DTC Confirmation Procedure if the repair is completed. The Overall Function Check should be a good result if the repair is completed.
When measuring ECM signals with a circuit tester, never allow the two tester probes to contact.

Fig 7: Measuring ECM Signals With Circuit Tester
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Accidental contact of probes will cause a short circuit and damage the ECM power transistor.
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in damage to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
Do not operate fuel pump when there is no fuel in lines.

Fig 8: Identifying Fuel Pressure Regulator And Fuel Pump
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Tighten fuel hose clamps to the specified torque.
Do not depress accelerator pedal when starting.

Fig 9: Precaution For Accelerator Pedal
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Immediately after starting, do not rev up engine unnecessarily.
Do not rev up engine just prior to shutdown.
When installing C.B. ham radio or a mobile phone, be sure to observe the following as it may adversely affect electronic control systems depending on installation location.

Fig 10: Identifying Electronic Control Systems
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1. Keep the antenna as far as possible from the electronic control units.
2. Keep the antenna feeder line more than 20 cm (8 in) away from the harness of electronic controls.
  Do not let them run parallel for a long distance.
3. Adjust the antenna and feeder line so that the standing-wave radio can be kept smaller.
4. Be sure to ground the radio to vehicle body.