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Home >> Suzuki >> 2009 >> Equator Base, 4D Pickup >> Repair and Diagnosis >> Transmission >> Automatic Transmission/Transaxle >> Repair Instructions >> Front Carrier, Input Clutch, Rear Internal Gear: Disassembly and Assembly >> Assembly
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Front Carrier, Input Clutch, Rear Internal Gear: Disassembly and Assembly: Assembly

  1. Install input clutch.
    1. Install drive plates (3), driven plates (4) and retaining plate (2) in input clutch drum.
      Fig 1: Identifying Drive Plates, Driven Plates And Retaining Plate With Snap Ring
      G06443030Courtesy of SUZUKI OF AMERICA CORP.
      • Snap ring (1)
        CAUTION: Take care with order of plates.
        NOTE: There are 7 drive plates and 7 driven plates.
    2. Install snap ring in input clutch drum using suitable tool.
      Fig 2: Installing Snap Ring
      G06443031Courtesy of SUZUKI OF AMERICA CORP.
    3. Install needle bearing in input clutch assembly.
      Fig 3: Installing Needle Bearing
      G06443032Courtesy of SUZUKI OF AMERICA CORP.
      CAUTION: Apply petroleum jelly to needle bearing.
    4. Install O-ring and seal rings in input clutch assembly.
      Fig 4: Identifying O-Ring And Seal Rings
      G06443033Courtesy of SUZUKI OF AMERICA CORP.
      CAUTION:
      • Do not reuse O-ring and seal rings.
      • Apply ATF to O-ring.
      • Apply petroleum jelly to seal rings.
  2. Install front carrier assembly.
    Fig 5: Installing Snap Ring To Front Carrier Assembly
    G06443034Courtesy of SUZUKI OF AMERICA CORP.
    1. Install snap ring to front carrier assembly.
      CAUTION: Do not expand snap ring excessively.
    2. Install needle bearing in front carrier assembly.
      Fig 6: Installing Needle Bearing
      G06443035Courtesy of SUZUKI OF AMERICA CORP.
      CAUTION:
    3. Install bearing race in front carrier assembly.
      Fig 7: Installing Bearing Race
      G06443036Courtesy of SUZUKI OF AMERICA CORP.
      CAUTION: Apply petroleum jelly to bearing race.
    4. Install front carrier assembly to input clutch assembly.
  3. Compress snap ring using suitable tools.
    Fig 8: Compressing Snap Ring
    G06443037Courtesy of SUZUKI OF AMERICA CORP.
  4. Install front carrier assembly and input clutch assembly to rear internal gear.