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Home >> Suzuki >> 2009 >> Equator Base, 4D Pickup >> Repair and Diagnosis >> Transmission >> Automatic Transmission/Transaxle >> Repair Instructions >> Control Valve with TCM and A/T Fluid Temperature Sensor 2: On-Vehicle Repair >> Control Valve And TCM Removal And Installation >> Installation
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Control Valve And TCM Removal And Installation: Installation

CAUTION: After completing installation, check A/T fluid leakage and fluid level. Refer to [CHECKING THE A/T FLUID (ATF) ].
  1. Connect TCM connector and park/neutral position switch connector.
    Fig 1: Identifying TCM Connector And Park/Neutral Position Switch Connector
    G06442878Courtesy of SUZUKI OF AMERICA CORP.
  2. Install A/T assembly harness connector to control valve with TCM.
    Fig 2: Installing A/T Assembly Harness Connector To Control Valve With TCM
    G06442879Courtesy of SUZUKI OF AMERICA CORP.
  3. Connect TCM connector.
    Fig 3: Identifying TCM Connector
    G06442880Courtesy of SUZUKI OF AMERICA CORP.
  4. Install new O-ring in A/T assembly harness connector.
    Fig 4: Identifying A/T Assembly Harness Connector
    G06442881Courtesy of SUZUKI OF AMERICA CORP.
    CAUTION:
    • Do not reuse O-ring.
    • Apply ATF to O-ring.
  5. Install A/T fluid temperature sensor 2 to bracket.
    Fig 5: Identifying A/T Fluid Temperature Sensor 2 And Bracket
    G06442882Courtesy of SUZUKI OF AMERICA CORP.
  6. Install A/T fluid temperature sensor 2 (with bracket) to control valve with TCM. Tighten A/T fluid temperature sensor 2 bolt to the specified torque. Refer to [TRANSMISSION ASSEMBLY EXPLODED VIEW ].
    Fig 6: Identifying A/T Fluid Temperature Sensor 2 (With Bracket)
    G06442883Courtesy of SUZUKI OF AMERICA CORP.
    CAUTION: Adjust bolt hole of bracket to bolt hole of control valve with TCM.
  7. Install control valve with TCM in transmission case.
    Fig 7: Identifying Turbine Revolution Sensor Hole
    G06442884Courtesy of SUZUKI OF AMERICA CORP.
    CAUTION:
    • Make sure that turbine revolution sensor is securely installed into turbine revolution sensor hole.
    • Hang down revolution sensor harness toward outside so as not to disturb installation of control valve with TCM.
    • Adjust A/T assembly harness connector of control valve with TCM to terminal hole of transmission case.
    • Assemble it so that manual valve cutout is engaged with manual plate projection.
      Fig 8: Identifying Manual Plate
      G06442885Courtesy of SUZUKI OF AMERICA CORP.
  8. Install bolts (A), (B) and (C) in control valve with TCM. Tighten bolt (1), (2) and (3) temporarily to prevent dislocation. After that tighten them in order (1 → 2 → 3). Then tighten other bolts. Tighten control valve with TCM bolts to the specified torque.
    Fig 9: Tightening Control Valve With TCM Bolts To Specified Torque
    G06442886Courtesy of SUZUKI OF AMERICA CORP.
    • <==: Front
    BOLT LENGTH SPECIFICATION

    Bolt symbol A B C
    Number of bolts 5 6 1
    Length mm (in) 42 (1.65) 55 (2.17) 40 (1.57)
    Tightening torque N.m (kg-m, in-lb) 7.9 (0.81, 70) With ATF applied
    7.9 (0.81, 70)
  9. Connect A/T fluid temperature sensor 2 connector (A).
    Fig 10: Identifying A/T Fluid Temperature Sensor 2 Connector
    G06442887Courtesy of SUZUKI OF AMERICA CORP.
  10. Securely fasten terminal cord assembly and A/T fluid temperature sensor 2 harness with terminal clips
    • <==: Terminal clip
  11. Connect revolution sensor connector.
    Fig 11: Identifying Revolution Sensor Connector
    G06442888Courtesy of SUZUKI OF AMERICA CORP.
  12. Securely fasten revolution sensor harness with terminal clip.
    Fig 12: Identifying Revolution Sensor Harness With Terminal Clip
    G06442889Courtesy of SUZUKI OF AMERICA CORP.
  13. Install oil pan to transmission case. Refer to [OIL PAN: REMOVAL AND INSTALLATION ].
  14. Pull up A/T assembly harness connector.
    Fig 13: Pulling Up A/T Assembly Harness Connector
    G06442890Courtesy of SUZUKI OF AMERICA CORP.
    CAUTION: Do not damage connector.
  15. Install snap ring to A/T assembly harness connector.
    Fig 14: Installing Snap Ring To A/T Assembly Harness Connector
    G06442891Courtesy of SUZUKI OF AMERICA CORP.
  16. Connect A/T assembly harness connector.
  17. Connect the negative battery terminal.
  18. Refill the A/T with fluid and check the fluid level and for fluid leakage. Refer to [CHECKING THE A/T FLUID (ATF) ].