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Wiring Harness Installation

Fig 1: Identifying Automatic Transmission Wiring Connector Seal And TCM Seal
G05470365Courtesy of SUZUKI OF AMERICA CORP.
  1. Install a NEW automatic transmission wiring connector seal (46) in the bore for the connector. The taper side of the seal goes up.
  2. Install a NEW TCM seal (72) on the connector.
  3. Install the transmission wiring harness assembly (33) into the transmission case assembly through the wiring harness bore.
    Fig 2: Installing Wiring Harness Connector Retainer
    G05470366Courtesy of SUZUKI OF AMERICA CORP.
  4. Align the tab of the connector in the transmission case.
  5. Install the wiring harness connector retainer (69).
    Fig 3: Identifying Transmission Fluid Temperature Sensor And Transmission Fluid Temperature Sensor O-Ring Seal
    G05470367Courtesy of SUZUKI OF AMERICA CORP.
  6. Apply automatic transmission fluid to the new transmission fluid temperature sensor O-ring seal (32).
  7. Install the new transmission fluid temperature sensor O-ring seal (32) into the groove of the transmission fluid temperature sensor (36).
  8. Install the transmission fluid temperature sensor (36) into the front control valve body fluid temperature sensor bore.
  9. Install the transmission fluid temperature sensor clip (49).
  10. Install the 1 - M6 x 1.0 x 55 mm fluid temperature sensor bolt (31).

    Tightening torque 

    Tighten the fluid temperature sensor bolt to 10 N.m (89 lb in). 

    Fig 4: Identifying Solenoid Wire Connectors
    G05470368Courtesy of SUZUKI OF AMERICA CORP.
  11. Connect the 8 solenoid wire connectors as follows:
    • 1 - blue
    • 2 - black
    • 3 - green
    • 4 - black
    • 5 - blue
    • 6 - gray
    • 7 - brown
    • 8 - black
  12. Position the wiring harness in the wiring harness clip.

    Reference: CONTROL VALVE BODY COVER INSTALLATION