Transmission Fluid Pump Disassemble

Reference: 2ND CLUTCH DISASSEMBLE 

Special Tool 

J 45000 Seal Remover 

Fig 1: Identifying Transmission Fluid Pump Cover Bolts And Fluid Pump Stator Shaft

Courtesy of SUZUKI OF AMERICA CORP.

1. Remove 13 transmission fluid pump cover bolts (231) and 1 transmission fluid pump cover bolt (232) to separate the fluid pump body from the fluid pump stator shaft assembly (208).
   Fig 2: Identifying Fluid Pump O-Ring Seal, Fluid Pump Plate And Fluid Pump Body

   Courtesy of SUZUKI OF AMERICA CORP.
2. Remove the fluid pump plate (207) from the fluid pump body (202).
3. Remove the fluid pump O-ring seal (206) from the fluid pump body (202).
   Fig 3: Measuring Clearance Between Fluid Pump Driven Gear And Fluid Pump Body

   Courtesy of SUZUKI OF AMERICA CORP.
4. Push the fluid pump driven gear (204) to one side of the fluid pump body (202). Using a feeler gage, measure the clearance between the fluid pump driven gear (204) and the fluid pump body (202).

   Specification 

   Driven gear to body clearance: 0.075 - 0.20 mm (0.002 - 0.007 in) 

   Fig 4: Measuring Clearance Between Fluid Pump Drive Gear Teeth And Fluid Pump Body

   Courtesy of SUZUKI OF AMERICA CORP.
5. Using a feeler gage, measure between the fluid pump drive gear (205) teeth and the crescent shaped part of the fluid pump body (202).

   Specification 

   Drive gear tip to body clearance: 0.013 - 0.342 mm (0.0005 - 0.014 in) 

   Fig 5: Measuring Clearance Between Fluid Pump Driven Gear Teeth And Fluid Pump Body

   Courtesy of SUZUKI OF AMERICA CORP.
6. Using a feeler gage, measure between the fluid pump driven gear (204) teeth and the crescent shaped part of the fluid pump body (202).

   Specification 

   Driven gear tip to body clearance: 0.004 - 0.298 mm (0.0001- 0.618 in) 

   Fig 6: Measuring Side Clearance Of Both Fluid Pump Gears

   Courtesy of SUZUKI OF AMERICA CORP.
7. Using a steel straight edge and a feeler gage, measure the side clearance of both fluid pump gears in relationship to the fluid pump body.

   Specification 

   Side clearance of drive and driven gear to body: 0.03 - 0.10 mm (0.0012 - 0.004 in) 

8. If any of the above measurements are not within specifications, replace the fluid pump assembly.
   Fig 7: Identifying Fluid Pump Drive Gear And Fluid Pump Driven Gear

   Courtesy of SUZUKI OF AMERICA CORP.
9. Remove the fluid pump drive gear (205) and the fluid pump driven gear (204).
   Fig 8: Removing Fluid Pump Seal Assembly From Fluid Pump Body

   Courtesy of SUZUKI OF AMERICA CORP.
   NOTE: Do not damage the fluid pump body bushing.
10. Using J 45000, remove the fluid pump seal assembly (200) from the fluid pump body (202).

    Reference: FLUID PUMP CLEANING AND INSPECTION