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Home >> Suzuki >> 2008 >> XL7 Base, FWD >> Repair and Diagnosis >> Transmission >> Automatic Transmission >> Repair Instructions >> Control Valve Body Cover Replacement >> Installation Procedure
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Installation Procedure

Fig 1: Identifying Control Valve Body Cover
G05469929Courtesy of SUZUKI OF AMERICA CORP.
  1. Clean any gasket material from the control valve body cover and inspect the gasket mounting surface.
  2. Install a 3 mm (0.125 in) bead of RTV sealer GM P/N 89020326 (Canadian P/N 89021188) onto the control valve body cover.
    Fig 2: Identifying Control Valve Body Cover Bolts
    G05469930Courtesy of SUZUKI OF AMERICA CORP.
  3. Install the control valve body cover (1) onto the transaxle case.
    NOTE: Use LOCTITE™ 242 thread sealer on ALL bolt threads.
  4. Install the control valve body cover bolts (2) hand tight.
    Fig 3: Identifying Tightening Sequence Of Control Valve Body Cover Bolts
    G05469931Courtesy of SUZUKI OF AMERICA CORP.
    CAUTION: Refer to FASTENER NOTICE .
  5. Tighten the control valve body cover bolts in the sequence shown.

    Tightening torque 

    Tighten the bolts to 13 N.m (115 lb in). 

  6. Install the transaxle oil cooler lines and seals to the transaxle. Refer to FLUID COOLER PIPE SEAL REPLACEMENT .
  7. Install the front engine mount. Refer to TRANSMISSION FRONT MOUNT REPLACEMENT .
  8. Install the left and right splash shield. Refer to ENGINE SPLASH SHIELD REPLACEMENT - LEFT SIDE and ENGINE SPLASH SHIELD REPLACEMENT - RIGHT SIDE .
  9. Install the left front wheel and the tire assembly. Refer to TIRE AND WHEEL REMOVAL AND INSTALLATION .
  10. Lower the vehicle.
  11. Check the transaxle fluid level. Refer to TRANSMISSION FLUID CHECK .