Case Cover Assembly Disassemble

Reference: CASE COVER AND 1-2 REVERSE CLUTCH ASSEMBLY REMOVAL 

Fig 1: Identifying 4-5 Clutch Apply Pipe Bolts And 4-5 Clutch Apply Pipe Retainers

Courtesy of SUZUKI OF AMERICA CORP.

1. Remove the 4, 4-5 clutch apply pipe bolts/screws (611) and the 2, 4-5 clutch apply pipe retainers (610) from the transmission case cover.
   Fig 2: Identifying 4-5 Clutch Apply Pipe

   Courtesy of SUZUKI OF AMERICA CORP.
   NOTE: Do not damage the 4-5 clutch apply pipe or the transmission case cover.
2. Remove the 4-5 clutch apply pipe (609).
   Fig 3: Identifying Forward/Direct Clutch Housing Thrust Bearing Race And Forward Clutch Housing Fluid Seal Rings

   Courtesy of SUZUKI OF AMERICA CORP.
3. Remove the forward/direct clutch housing thrust bearing race (628) from the transmission case cover.
4. Remove the 3 forward clutch housing fluid seal rings (607) from the transmission case cover.
   Fig 4: Identifying Forward Clutch Accumulator Cover Bolts And Forward Clutch Accumulator Piston

   Courtesy of SUZUKI OF AMERICA CORP.
5. Remove the 2 forward clutch accumulator cover bolts/screws (617) and the forward clutch accumulator cover (616).
6. Remove the following components from the forward clutch accumulator cover:
   • The forward clutch accumulator piston (612)
   • The forward clutch accumulator piston fluid seal ring (613)
   • The forward clutch accumulator piston spring (614)
   • The forward clutch accumulator cover seal (615)

   Reference: CASE COVER CLEANING AND INSPECTION