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Home >> Suzuki >> 2008 >> XL7 Base, FWD >> Repair and Diagnosis >> Transmission >> Automatic Transmission >> Repair Instructions >> Automatic Transmission Wiring Harness Replacement >> Installation Procedure
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Installation Procedure

Fig 1: Identifying Automatic Transmission Wiring Connector Seal And Transmission Wiring Harness Assembly
G05469936Courtesy of SUZUKI OF AMERICA CORP.
  1. Apply GM T-IV automatic transaxle fluid GM P/N 88900925 to a NEW transaxle wiring connector O-ring seal (46).
  2. Install the NEW automatic transmission wiring connector seal (46) in the bore for the connector. The taper side of the seal goes up.
  3. Install a NEW TCM seal (72) on the connector.
  4. Install the transmission wiring harness assembly (33) into the transmission case assembly through the wiring harness bore.
    Fig 2: Installing Wiring Harness Connector Retainer
    G05469937Courtesy of SUZUKI OF AMERICA CORP.
  5. Align the tab of the connector in the transmission case.
  6. Install the wiring harness connector retainer (69).
    Fig 3: Identifying Transaxle Fluid Temperature Sensor And Transaxle Fluid Temperature Sensor Clip
    G05469938Courtesy of SUZUKI OF AMERICA CORP.
  7. Apply GM T-IV automatic transaxle fluid GM P/N 88900925 to a new transaxle fluid temperature sensor O-ring seal (32).
  8. Install a new transaxle fluid temperature sensor O-ring seal (32) into the groove of the transaxle fluid temperature sensor (36).
  9. Install the transaxle fluid temperature sensor (36) into the front control valve body fluid temperature sensor bore.
  10. Install the transaxle fluid temperature sensor clip (49).
    CAUTION: Refer to FASTENER NOTICE .
  11. Install the fluid temperature sensor bolt (31).

    Tightening torque 

    Tighten the bolt to 10 N.m (89 lb in). 

    Fig 4: Identifying Solenoid Wire Connectors
    G05469939Courtesy of SUZUKI OF AMERICA CORP.
  12. Connect the 8 solenoid wire connectors as follows:
    • 1 blue
    • 2 black
    • 3 green
    • 4 black
    • 5 blue
    • 6 gray
    • 7 brown
    • 8 black
  13. Install the control valve body cover. Refer to CONTROL VALVE BODY COVER REPLACEMENT .
  14. Perform the transmission adaptive learn procedure. Refer to TRANSMISSION ADAPTIVE LEARN AND TRANSMISSION NEUTRAL LEARN .