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Output Flange Installation

WARNING: This page is about a different variant/trim than selected.
Fig 1: Installing Output Flange
G05469473Courtesy of SUZUKI OF AMERICA CORP.

Output Flange Installation 

COMPONENTS LIST

Callout Component Name
1 Transfer Case Rear Output Shaft Oil Slinger
Tip:  Use a press with the DT-48077 in order to install the slinger.
Special Tools
DT-48077 Output Shaft Slinger Installer
2 Transfer Case Rear Output Shaft Flange
Tip:  Use a press with the J 5590 to install the flange.
Special Tools
J 5590 Pinion Bearing Race Installer - Rear
3 Transfer Case Rear Output Shaft Nut
CAUTION: Refer to FASTENER NOTICE .

Tip:  Use a 30 mm socket or the J 29873 and the J-08614-A.
Tightening torque
235 N.m (173 lb ft)
Special Tools 
  • J-08614-A Pinion Flange Holder and Remover
  • J 29873 Injector Nozzle Socket 30 mm