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Home >> Suzuki >> 2008 >> XL7 Base, FWD >> Repair and Diagnosis >> Engine Mechanical >> Fuel System >> Repair Instructions >> Fuel Injector and Fuel Rail Replacement >> Installation Procedure
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Installation Procedure

Fig 1: Identifying Fuel Injector Seals And Fuel Injector
G05465704Courtesy of SUZUKI OF AMERICA CORP.
  1. Install NEW fuel injector seals.
  2. Install the fuel injector.
    Fig 2: Identifying Fuel Injector Retainer Clip
    G05465705Courtesy of SUZUKI OF AMERICA CORP.
  3. Install the fuel injector retainer clip.
    Fig 3: Identifying Fuel Injector Electrical Connector And Fuel Injector Electrical Connector Lock
    G05465706Courtesy of SUZUKI OF AMERICA CORP.
  4. Install the fuel injector electrical connector.
  5. Engage the fuel injector electrical connector lock.
    Fig 4: Identifying Fuel Injectors To Lower Intake Manifold
    G05465707Courtesy of SUZUKI OF AMERICA CORP.
  6. Install the fuel rail with fuel injectors to the lower intake manifold.
    CAUTION: Refer to FASTENER NOTICE .
  7. Install the fuel rail bolts.

    Tightening torque 

    Tighten the bolts to 10 N.m (89 lb in). 

    Fig 5: Identifying Fuel Feed Pipe Quick Connect Fitting
    G05465708Courtesy of SUZUKI OF AMERICA CORP.
  8. Connect the fuel feed pipe quick connect fitting (3) to the fuel rail. Refer to METAL COLLAR QUICK CONNECT FITTING SERVICE .
  9. Install the upper intake manifold. Refer to UPPER INTAKE MANIFOLD REPLACEMENT .