LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Suzuki >> 2008 >> XL7 Base, FWD >> Repair and Diagnosis >> Engine Mechanical >> Engine Exhaust System >> Repair Instructions. >> Exhaust Manifold Heat Shield Replacement - Left Side >> Installation Procedure
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Installation Procedure

Fig 1: Identifying Exhaust Manifold Heat Shield And Bolts
G05469304Courtesy of SUZUKI OF AMERICA CORP.
  1. Install the exhaust manifold heat shield, sliding the shield down over the HO2S pigtail.
    CAUTION: Refer to FASTENER NOTICE .
  2. Install the exhaust manifold heat shield bolts.

    Tightening torque 

    Tighten the bolts to 10 N.m (89 lb in). 

    Fig 2: Identifying Engine Wiring Harness Electrical Connector And HO2S Electrical Connector
    G05469305Courtesy of SUZUKI OF AMERICA CORP.
  3. Connect the engine wiring harness electrical connector (3) to the HO2S electrical connector (4).
  4. Install the HO2S electrical connector retainer (5) to the retainer clip.
  5. Install the fuel injector sight shield, if necessary. Refer to FUEL INJECTOR SIGHT SHIELD REPLACEMENT .