LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Suzuki >> 2008 >> XL7 Base, FWD >> Repair and Diagnosis >> Engine Mechanical >> Engine Exhaust System >> Repair Instructions. >> Catalytic Converter Replacement - Right Side >> Removal Procedure
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Removal Procedure

WARNING: Refer to EXHAUST SERVICE CAUTION .
Fig 1: Identifying Catalytic Converter To Exhaust Manifold Nuts
G05469278Courtesy of SUZUKI OF AMERICA CORP.
  1. Remove the exhaust manifold heat shield. Refer to EXHAUST MANIFOLD HEAT SHIELD REPLACEMENT - RIGHT SIDE .
  2. Remove the catalytic converter to exhaust manifold nuts (1).
  3. Raise and support the vehicle. Refer to LIFTING AND JACKING THE VEHICLE .
    Fig 2: Identifying Heated Oxygen Sensor Electrical Connector
    G05469279Courtesy of SUZUKI OF AMERICA CORP.
  4. Disconnect heated oxygen sensor (HO2S) electrical connector (2) from the engine wiring harness electrical connector.
    Fig 3: Identifying Right Catalytic Converter To Exhaust Flexible Pipe Nuts
    G05469280Courtesy of SUZUKI OF AMERICA CORP.
  5. Remove the right catalytic converter to exhaust flexible pipe nuts.
    Fig 4: Identifying Catalytic Converter To Exhaust Manifold Gasket
    G05469281Courtesy of SUZUKI OF AMERICA CORP.
  6. Remove the catalytic converter from the vehicle.
  7. Remove and discard the catalytic converter to exhaust manifold gasket (1).
  8. Remove and discard the catalytic converter to exhaust flexible pipe gasket (2).