LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Suzuki >> 2008 >> XL7 Base, AWD >> Repair and Diagnosis >> Transmission >> Transfer Case >> Repair Instructions >> Transfer Case Disassemble >> Rear Output Shaft Housing Removal
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Rear Output Shaft Housing Removal

Fig 1: Identifying Rear Output Shaft Housing
G05469461Courtesy of SUZUKI OF AMERICA CORP.

Rear Output Shaft Housing Removal 

COMPONENTS LIST

Callout Component Name
1 Transfer Case Rear Output Shaft Housing Bolt (Qty: 6)
2 Transfer Case Rear Output Shaft Housing
Tip:  Locate 2 screwdrivers or prybars to the flange area of the housing to ease removal.
Special Tools
J 25070 Heat Gun - 500-750F
3 Transfer Case Rear Output Shim
4 Transfer Case Rear Output Shaft Housing Seal O-Ring
Tip:  Discard the O-ring after removal.