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Rear Output Shaft Housing Installation

Fig 1: Identifying Rear Output Shaft Housing
G05469475Courtesy of SUZUKI OF AMERICA CORP.

Rear Output Shaft Housing Installation 

COMPONENTS LIST

Callout Component Name
1 Transfer Case Rear Output Shaft Housing Seal O-Ring
2 Transfer Case Rear Output Shim
3 Transfer Case Rear Output Shaft Housing
CAUTION: Do not use a drive hammer when the splines are not engaged. Use of a drive hammer when the splines are not engaged will damage the output shaft teeth.

  • Use of a heat gun allows easy alignment of the bolt holes to the housing during assembly.
  • Rotate the pinion gear during assembly to engage the gear teeth.

Special Tools 
J 25070 Heat Gun - 500-750F
4 Transfer Case Rear Output Shaft Housing Bolts (Qty: 6)
CAUTION: Refer to FASTENER NOTICE .

Tightening torque 
29 N.m (21 lb ft) 
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