Transmission Case Cover and 1-2 Reverse Clutch Assembly Installation

Fig 1: Identifying Automatic Transmission Fluid On Contacting Surfaces Of Transmission Case Cover

Courtesy of SUZUKI OF AMERICA CORP.

Remove any sealant and automatic transmission fluid from the contacting surfaces of the transmission case cover and the transmission case.
NOTE: Do not get any fluid on the contacting surfaces of the transmission case cover or the transmission case.
Apply a 3 mm (1/8 in) bead of sealant GM P/N 89020326 (Canadian P/N 89021188), to the transmission case cover.

Fig 2: Identifying Transmission Case Cover Assembly And Transmission Case Assembly
Courtesy of SUZUKI OF AMERICA CORP.
Install the transmission case cover assembly (19) onto the transmission case assembly (17).

Fig 3: Identifying Transmission Case Cover Bolts
Courtesy of SUZUKI OF AMERICA CORP.
Apply threadlocker GM P/N 12345382 (Canadian P/N 10953489), to the threads of all the case cover bolts.
Install 7 - M8 x 1.25 x 30 mm bolts (20) and hand tighten.
Install 1 - M8 x 1.25 x 45 mm bolt (22) and hand tighten.
Install 2 - M8 x 1.25 x 48 mm bolts (21) and hand tighten.
Install 1 - M8 x 1.25 x 30 mm/M6 x 1.0 x 10 mm double stud (74) and hand tighten.
Install 1 - M8 x 1.25 x 78 mm bolt (77) and hand tighten.

Fig 4: Identifying Tightening Sequence Of Transmission Case Cover Bolts
Courtesy of SUZUKI OF AMERICA CORP.

CAUTION: Refer to FASTENER NOTICE .
Tighten the 12 transmission case cover assembly bolts in sequence.
Tightening torque

Tighten the 12 transmission case cover assembly bolts to 25 N.m (18 lb ft).

Reference: 3RD GEAR BAND SERVO PISTON INSTALLATION