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Home >> Suzuki >> 2008 >> XL7 Base, AWD >> Repair and Diagnosis >> Transmission >> Automatic Transmission >> Repair Instructions >> Fluid Cooler Pipe Seal Replacement >> Removal Procedure
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Removal Procedure

  1. Raise the vehicle. Refer to LIFTING AND JACKING THE VEHICLE .
    WARNING: Ensure that the vehicle is properly supported and squarely positioned. To help avoid personal injury when a vehicle is on a hoist, provide additional support for the vehicle on the opposite end from which the components are being removed.
  2. Place a drain pan or suitable container under the vehicle.
    Fig 1: Identifying Transaxle Oil Cooler Lines
    G05469965Courtesy of SUZUKI OF AMERICA CORP.
  3. Remove the transaxle oil cooler line assembly nut from the transaxle.
  4. Disconnect the transaxle oil cooler lines from the vehicle.
    Fig 2: Tightening Forcing Screw
    G05469966Courtesy of SUZUKI OF AMERICA CORP.
    NOTE: Ensure that the J 45201 is fully seated into the transaxle seal bore.
  5. Insert the collet piece (2) of the J 45201 into the cooler line seal.
  6. Insert the forcing screw piece (1) of the J 45201 into the collet (2).
  7. Tighten the forcing screw (1) until snug.
    Fig 3: Identifying J 45201 Collar Piece And Collet
    G05469967Courtesy of SUZUKI OF AMERICA CORP.
  8. Thread the collar piece (1) of the J 45201 onto the collet (3) until snug.
    Fig 4: Removing Cooler Line Seal
    G05469968Courtesy of SUZUKI OF AMERICA CORP.
  9. Turn the collar clockwise in order to remove the cooler line seal (87).
  10. Discard the seal (87).
  11. Clean the case bores for the cooler line seals.