2nd Clutch Piston Travel Measurement

Reference: SECOND COAST CLUTCH ASSEMBLE 

Special Tool 

J 45166 Dial Indicator Extension Rod - 8 inch" 

J 45200 Dial Indicator Set 

Fig 1: Locating Fluid Pump Assembly Bolt Hole

Courtesy of SUZUKI OF AMERICA CORP.

1. Install J 45166 into the fluid pump assembly bolt hole (1) indicated with the arrow.
   Fig 2: Measuring 2nd Clutch Piston Stroke

   Courtesy of SUZUKI OF AMERICA CORP.
2. Assemble J 45200 (1) onto J 45166 (2) and set the dial indicator to zero on the second clutch piston.
   WARNING: Wear safety glasses when using compressed air in order to prevent eye injury.
3. Apply compressed air into the second clutch fluid passage (B2) and measure the piston stroke. Be sure the piston moves smoothly.
4. If the piston stroke is out of specifications, select another second clutch backing plate.

   Specification 

   Second clutch piston bore stroke: 1.10 - 1.50 mm (0.043 - 0.059 in) 

   Reference: 2ND COAST CLUTCH PISTON TRAVEL MEASUREMENT