LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Suzuki >> 2008 >> XL7 Base, AWD >> Repair and Diagnosis >> Heating, Ventilation & A/C (HVAC) >> HVAC Control Systems >> Heating, Ventilation And A/C >> Repair Instructions >> Defroster Door Replacement >> Removal Procedure
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Removal Procedure

Fig 1: Identifying Mode Actuator And Screws
G05470597Courtesy of SUZUKI OF AMERICA CORP.
  1. Remove the HVAC module. Refer to HVAC MODULE ASSEMBLY REPLACEMENT .
  2. Remove the evaporator case assembly. Refer to AIR CONDITIONING (A/C) EVAPORATOR CASE ASSEMBLY REPLACEMENT .
  3. Remove the mode actuator screws from the evaporator case assembly.
  4. Remove the mode actuator from the evaporator case assembly.
    Fig 2: Identifying Mode Cam And Mode Cam Levers
    G05470598Courtesy of SUZUKI OF AMERICA CORP.
  5. Remove the screws retaining the mode cam bracket (1) from the evaporator case assembly.
  6. Remove the mode cam bracket (1) from the evaporator case assembly.
  7. Remove the mode cam (2) and the mode cam levers (1) from the evaporator case assembly.
    Fig 3: Identifying Screws And Evaporator Case Halves
    G05470599Courtesy of SUZUKI OF AMERICA CORP.
  8. Remove the screws retaining the two evaporator case halves.
  9. Separate the evaporator case halves.
    Fig 4: Identifying Defroster Door
    G05470600Courtesy of SUZUKI OF AMERICA CORP.
  10. Remove the defroster door from the evaporator case assembly.
scientia non olet · About LEMON Manuals