Installation Procedure

Fig 1: Identifying Retaining Bolts Top Of Condenser To Radiator

Courtesy of SUZUKI OF AMERICA CORP.

Add the specified amount of PAG oil to the condenser. Refer to REFRIGERANT SYSTEM CAPACITIES .
Inspect the radiator to condenser seals for the proper position.
Install the condenser to the lower retention clips on the radiator.
CAUTION: Refer to FASTENER NOTICE .
Install the bolts to retain the top of the condenser to the radiator.
Tightening torque

Tighten the bolts to 9 N.m (80 lb in).

Fig 2: Identifying CRFM Bracket Bolts From Radiator Support
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Install the CRFM brackets to the vehicle.
Install the CRFM bracket bolts to the radiator support.
Tightening torque

Tighten the bolts to 20 N.m (15 lb ft).

Fig 3: Identifying Sealing Washer
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Remove the protective cap from the compressor hose.
Install a new sealing washer to the compressor hose. Refer to SEALING WASHER REPLACEMENT .
Install the compressor hose to the condenser.
Install compressor hose nut to the condenser.
Tightening torque

Tighten the bolts to 20 N.m (15 lb ft).

Fig 4: Identifying Liquid Line Nut To Condenser
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Install a new seal washer to the liquid line. Refer to SEALING WASHER REPLACEMENT .
Install the liquid line to the condenser.
Install the liquid line nut to the condenser.
Tightening torque

Tighten the bolts to 20 N.m (15 lb ft).

Fig 5: Identifying CRFM Closeout Panel
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Install the CRFM closeout panel.

Fig 6: Identifying Battery Box Air Duct
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Install the battery box air duct.
Install the front fascia. Refer to FRONT BUMPER FASCIA REPLACEMENT .
Evacuate and charge the A/C system. Refer to REFRIGERANT RECOVERY AND RECHARGING .
Test the affected A/C joints leaks using J 39400-A.