LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Suzuki >> 2008 >> XL7 Base, AWD >> Repair and Diagnosis >> Heating, Ventilation & A/C (HVAC) >> HVAC Control Systems >> Heating, Ventilation And A/C >> Repair Instructions >> Compressor Pressure Relief Valve Replacement >> Installation Procedure
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Installation Procedure

NOTE: Lubricate the new O-ring prior to installation on the compressor hose.
Fig 1: Identifying Pressure Relief Valve
G05470443Courtesy of SUZUKI OF AMERICA CORP.
  1. Lightly coat the new O-ring with mineral base 525 viscosity refrigerant oil.
  2. Install the new O-ring to the pressure relief valve. Refer to O-RING REPLACEMENT .
    CAUTION: Refer to FASTENER NOTICE .
  3. Install the pressure relief valve to the compressor.

    Tightening torque 

    Tighten the pressure relief valve to 8.8 N.m (78 lb in). 

  4. Lower the vehicle. Refer to LIFTING AND JACKING THE VEHICLE .
  5. Recharge the A/C system. Refer to REFRIGERANT RECOVERY AND RECHARGING .
  6. Test the affected A/C joint for leaks using J 39400-A.