LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Suzuki >> 2008 >> XL7 Base, AWD >> Repair and Diagnosis >> Heating, Ventilation & A/C (HVAC) >> HVAC Control Systems >> Heating, Ventilation And A/C >> Repair Instructions >> Air Temperature Door Replacement >> Installation Procedure
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Installation Procedure

Fig 1: Identifying Temperature Door
G05470593Courtesy of SUZUKI OF AMERICA CORP.
  1. Install the temperature door to the evaporator case assembly.
    Fig 2: Identifying Evaporator Case Halves And Screws
    G05470594Courtesy of SUZUKI OF AMERICA CORP.
  2. Assemble the evaporator case halves.
    CAUTION: Refer to FASTENER NOTICE .
  3. Install the screws to retain the evaporator case halves.

    Tightening torque 

    Tighten the screws to 1.5 N.m (13 lb in). 

    Fig 3: Identifying Mode Cam And Mode Cam Levers
    G05470595Courtesy of SUZUKI OF AMERICA CORP.
  4. Install the mode cam levers (3) to the evaporator case assembly.
  5. Align and install the mode cam (2) to the mode cam levers (3). Rotate the mode cam (2) to verify mode door operation.
  6. Install the mode cam bracket (1) to the evaporator case assembly.
  7. Install the mode cam bracket screws to the evaporator case assembly.

    Tightening torque 

    Tighten the screws to 1.5 N.m (13 lb in). 

    Fig 4: Identifying Mode Actuator And Screws
    G05470596Courtesy of SUZUKI OF AMERICA CORP.
  8. Install the mode actuator to the evaporator case assembly.
  9. Install the mode actuator screws to the evaporator case assembly.

    Tightening torque 

    Tighten the screws to 1.5 N.m (13 lb in). 

  10. Install the evaporator case assembly. Refer to AIR CONDITIONING (A/C) EVAPORATOR CASE ASSEMBLY REPLACEMENT .
  11. Install the HVAC module. Refer to HVAC MODULE ASSEMBLY REPLACEMENT .
scientia non olet · About LEMON Manuals