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Home >> Suzuki >> 2008 >> XL7 Base, AWD >> Repair and Diagnosis >> Engine Mechanical >> Engine Mechanical >> Repair instructions >> Piston, Connecting Rod, and Bearing Cleaning and Inspection >> Connecting Rod Visual Inspection Procedure
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Connecting Rod Visual Inspection Procedure

Fig 1: Inspecting Connecting Rod
G05468573Courtesy of SUZUKI OF AMERICA CORP.
  1. Inspect the piston pin bushing (4) for scoring or damage.
  2. Inspect the connecting rod beam (1) for twisting or bending.
  3. Inspect the rod cap (2) for any nicks or damage caused by possible interference.
  4. Inspect for scratches or abrasion on the rod bearing seating surface.
    NOTE: DO NOT scrape the rod or rod cap.
  5. If the connecting rod bores contain minor scratches or abrasions, clean the bores in a circular direction with a light emery paper.