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Home >> Suzuki >> 2008 >> XL7 Base, AWD >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> Engine Cooling System >> Repair Instructions >> Water Pump Replacement >> Removal Procedure
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Removal Procedure

  1. Drain the cooling system. Refer to COOLING SYSTEM DRAINING AND FILLING (LY7 GE 47716 FILL)  or COOLING SYSTEM DRAINING AND FILLING (LY7 STATIC FILL) .
  2. Remove the drive belt. Refer to DRIVE BELT REPLACEMENT .
  3. Remove the right engine strut mount. Refer to ENGINE MOUNT STRUT REPLACEMENT - RIGHT SIDE .
  4. Remove the right engine mount strut bracket. Refer to ENGINE MOUNT STRUT BRACKET REPLACEMENT - RIGHT SIDE .
    Fig 1: Retaining Water Pump Pulley And Using EN 46104
    G05465610Courtesy of SUZUKI OF AMERICA CORP.
  5. Use the EN 46104 in order to retain the water pump pulley.
    Fig 2: Identifying Water Pump Pulley Bolts
    G05465611Courtesy of SUZUKI OF AMERICA CORP.
  6. Remove the water pump pulley bolts.
  7. Remove the water pump pulley.
    Fig 3: Identifying Water Pump Bolts And Water Pump Seal
    G05465612Courtesy of SUZUKI OF AMERICA CORP.
  8. Remove the water pump bolts.
  9. Remove the water pump.
  10. Remove and DISCARD the water pump seal.
  11. Carefully clean the water pump sealing surfaces.