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Home >> Suzuki >> 2008 >> XL7 Base, AWD >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> Engine Cooling System >> Repair Instructions >> Water Pump Replacement >> Installation Procedure
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Installation Procedure

Fig 1: Identifying Water Pump Bolts And Water Pump Seal
G05465613Courtesy of SUZUKI OF AMERICA CORP.
  1. Install a NEW water pump seal.
  2. Install the water pump.
    CAUTION: Refer to FASTENER NOTICE .
  3. Install the water pump bolts.

    Tightening torque 

    Tighten the water pump bolts to 10 N.m (89 lb in). 

    Fig 2: Identifying Water Pump Pulley Bolts
    G05465614Courtesy of SUZUKI OF AMERICA CORP.
  4. Install the water pump pulley and the water pump pulley bolts.
    Fig 3: Retaining Water Pump Pulley And Using EN 46104
    G05465615Courtesy of SUZUKI OF AMERICA CORP.
  5. Use the EN 46104 in order to retain the water pump pulley.
  6. Install the water pump pulley bolts.

    Tightening torque 

    Tighten the water pump pulley bolts to 10 N.m (89 lb in). 

  7. Install the right engine strut mount. Refer to ENGINE MOUNT STRUT REPLACEMENT - RIGHT SIDE .
  8. Install the right engine mount strut bracket. Refer to ENGINE MOUNT STRUT BRACKET REPLACEMENT - RIGHT SIDE .
  9. Install the drive belt. Refer to DRIVE BELT REPLACEMENT .
  10. Fill the cooling system. Refer to COOLING SYSTEM DRAINING AND FILLING (LY7 GE 47716 FILL)  or COOLING SYSTEM DRAINING AND FILLING (LY7 STATIC FILL) .
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