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Home >> Suzuki >> 2008 >> XL7 Base, AWD >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> Engine Cooling System >> Repair Instructions >> Radiator Surge Tank Replacement >> Installation Procedure
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Installation Procedure

Fig 1: Identifying Surge Tank Bolts
G05465577Courtesy of SUZUKI OF AMERICA CORP.
  1. Install the heater outlet hose to the surge tank.
  2. Install the surge tank to the vehicle.
    CAUTION: Refer to FASTENER NOTICE .
  3. Install the surge tank bolts to the surge tank.

    Tightening torque 

    Tighten the bolts to 9 N.m (80 lb in). 

    Fig 2: Identifying Surge Tank Inlet Hose Clamp
    G05465578Courtesy of SUZUKI OF AMERICA CORP.
  4. Connect the surge tank inlet hose to the surge tank.
  5. Install the surge tank inlet hose clamp to the surge tank.
  6. Fill the engine coolant. Refer to COOLING SYSTEM DRAINING AND FILLING (LY7 GE 47716 FILL) 

    COOLING SYSTEM DRAINING AND FILLING (LY7 STATIC FILL) .

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