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Home >> Suzuki >> 2008 >> XL7 Base, AWD >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> Engine Cooling System >> Repair Instructions >> Engine Coolant Thermostat Replacement >> Installation Procedure
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Installation Procedure

Fig 1: Identifying Engine Coolant Thermostat Housing Bolts And Thermostat Seal
G05465605Courtesy of SUZUKI OF AMERICA CORP.
  1. Install the thermostat with a NEW thermostat seal.
    CAUTION: Refer to FASTENER NOTICE .
  2. Install the thermostat housing bolts.

    Tightening torque 

    Tighten the thermostat housing bolts to 10 N.m (89 lb in). 

  3. Install the heater inlet and outlet pipes. Refer to HEATER INLET PIPE REPLACEMENT  and HEATER OUTLET PIPE REPLACEMENT .
  4. Fill the cooling system. Refer to COOLING SYSTEM DRAINING AND FILLING (LY7 GE 47716 FILL)  or COOLING SYSTEM DRAINING AND FILLING (LY7 STATIC FILL) .