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Terminal Removal

Follow the steps below in order to repair push to seat connectors.

Fig 1: Identifying Terminal Position Assurance Device
G05470931Courtesy of SUZUKI OF AMERICA CORP.
  1. Remove the terminal position assurance (TPA) device, the connector position assurance (CPA) device, and/or the secondary lock.
  2. Separate the connector halves (1).
    Fig 2: Identifying Removal Tool
    G05470932Courtesy of SUZUKI OF AMERICA CORP.
  3. Use the proper pick or removal tool (1) in order to release the terminal. See the release tool cross reference in the Reference Guide of the J-38125 to ensure that the correct release tool is used.
  4. Gently pull the cable and the terminal (2) out of the back of the connector.
    Fig 3: Identifying Locking Device
    G05470933Courtesy of SUZUKI OF AMERICA CORP.
  5. Re-form the locking device if you are going to reuse the terminal (1).
  6. To repair the terminal, refer to TERMINAL REPAIR .