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Home >> Suzuki >> 2008 >> XL7 Base, AWD >> Repair and Diagnosis >> Drivelines & Axles >> Driveshaft & Universal Joints >> Propeller Shafts >> Repair Instructions >> Propeller Shaft Replacement >> Installation Procedure
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Installation Procedure

  1. Thoroughly clean the mounting bolts for center bearing and the front and rear propeller shaft flanges. Apply threadlocker, GM P/N 89021297 (Canadian P/N 10953488), to the bolt threads.
  2. With the aide of an assistant, position the propeller shaft on the supports.
  3. Align the reference marks on the front and rear of the propeller shaft to the transfer case and rear differential.
    Fig 1: Identifying Propeller Shaft Of Center Support Bearing
    G05469511Courtesy of SUZUKI OF AMERICA CORP.
  4. Position the propeller shaft on the transfer case output flange.
  5. Finger tighten the mounting bolts for the propeller shaft at the transfer case output flange.
    Fig 2: Identifying Mounting Bolts Of Center Support Bearing
    G05469512Courtesy of SUZUKI OF AMERICA CORP.
  6. Position the center support bearing of the propeller shaft on the vehicle.
  7. Finger tighten the mounting bolts for the center support bearing.
    Fig 3: Identifying Mounting Bolts Of Propeller Shaft
    G05469513Courtesy of SUZUKI OF AMERICA CORP.
  8. Position the propeller shaft on the rear differential drive flange.
  9. Finger tighten the rear mounting bolts for the propeller shaft.
    CAUTION: Refer to FASTENER NOTICE .
  10. Tighten the front mounting bolts for the propeller shaft.

    Tightening torque 

    Tighten the mounting bolts to 25 N.m (19 lb ft). 

  11. Tighten the mounting bolts for the center support bearing.

    Tightening torque 

    Tighten the mounting bolts to 25 N.m (19 lb ft). 

  12. Tighten the rear mounting bolts for the propeller shaft yoke to rear drive axle.

    Tightening torque 

    Tighten the mounting bolts to 50 N.m (37 lb ft). 

  13. Remove the supports for the propeller shaft.
  14. Lower the vehicle.