| DEFINITION: When the pedal is pressed to the floor, the shift lever does not move freely in and out of reverse gear. |
| Inspect for a loose linkage. |
Repair or replace loose linkage, if necessary. |
| Inspect for a damaged clutch disc. |
Replace the damaged clutch disc. |
| Inspect for an improperly installed fork shaft (cable type). |
Remove and properly reinstall the fork shaft. Very lightly lubricate the fork fingers at the release bearing with wheel bearing grease. |
| Inspect for the clutch disc hub binding on the input shaft splines. |
Repair or replace the clutch disc hub. |
| Inspect for a warped or bent clutch disc. |
Replace the warped or bent clutch disc. |
| Pedal blocked from full travel |
- Inspect for obstacles that will prevent the pedal from going to the floor.
- Clear any obstacles from under the pedal area, such as floor mats or interior panels.
|
| Too much travel between pedal and hydraulic clutch master cylinder |
- Inspect the pedal for worn bushings.
- Replace the pedal bushings if worn.
|
| Hydraulic clutch master cylinder seized or binding |
- Inspect the master cylinder for the piston being able to move freely and full range of travel.
- Repair or replace the clutch master cylinder as required.
|
| Air in the clutch hydraulic system |
Bleed the clutch hydraulic system. |
| Hydraulic clutch actuator cylinder seized or binding |
- Inspect the clutch actuator piston for moving freely.
- Replace the clutch actuator cylinder if the piston is binding.
|
| Hydraulic clutch master cylinder leaking internally |
- Inspect for proper pedal reserve.
- Let up halfway on pedal.
- Apply the pedal a few times.
- Inspect to ensure there is still the proper pedal reserve.
- Replace the clutch master cylinder if it will not hold pedal reserve. Refer to Clutch Master Cylinder Replacement .
|
| Broken or damaged clutch cable. |
Replace the clutch cable. Refer to Clutch Cable Replacement . |