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Transaxle Assembly Removal and Installation: Removal

  1. Install the engine assembly support fixture DW110-060.
  2. Remove the battery and battery tray. Refer to BATTERY AND BATTERY TRAY REMOVAL AND INSTALLATION .
  3. Remove the shift linkage assembly. Refer to Shift Linkage Adjustment  .
  4. Remove the drive axle shaft. Refer to DRIVE AXLE ASSEMBLY REMOVAL AND INSTALLATION
    Fig 1: Identifying Fixing Shaft Pin
    G04817521Courtesy of SUZUKI OF AMERICA CORP.
  5. Disconnect the backup lamp switch electrical connector.
  6. Disconnect the speedometer speed sensor electrical connector.
    Fig 2: Identifying Backup Lamp Switch And Speedometer Speed Sensor Electrical Connector
    G04817527Courtesy of SUZUKI OF AMERICA CORP.
  7. Remove the pin and the clutch release cylinder pipe.
    Fig 3: Removing Pin And Clutch Release Cylinder Pipe
    G04817528Courtesy of SUZUKI OF AMERICA CORP.
  8. Remove the damping block connection nut and bolt.
  9. Remove the three rear mounting bracket bolts.
  10. Remove the rear mounting bracket from the transaxle.
    Fig 4: Identifying Rear Mounting Bracket Bolts
    G04817529Courtesy of SUZUKI OF AMERICA CORP.
  11. Remove the two rear damping block retaining bolts.
  12. Remove the rear damping block from the front cross member.
    Fig 5: Identifying Rear Damping Block Retaining Bolts
    G04817530Courtesy of SUZUKI OF AMERICA CORP.
  13. Remove the two cage retaining bolts.
  14. Remove the three transaxle upper mounting bracket bolts.
  15. Remove the upper mounting bracket and cage.
    Fig 6: Identifying Three Transaxle Upper Mounting Bracket Bolts
    G04817531Courtesy of SUZUKI OF AMERICA CORP.
  16. Remove the three transaxle upper retaining bolts.
    Fig 7: Identifying Transaxle Upper Retaining Bolts
    G04817532Courtesy of SUZUKI OF AMERICA CORP.
  17. Support the transaxle with a transaxle support jack.
    Fig 8: Supporting Transaxle With Transaxle Support Jack
    G04817533Courtesy of SUZUKI OF AMERICA CORP.
  18. Remove the seven transaxle lower retaining bolts.
    Fig 9: Identifying Transaxle Lower Retaining Bolts
    G04817534Courtesy of SUZUKI OF AMERICA CORP.
  19. Remove the transaxle.
  20. Slide the transaxle sideways away from the engine block.
  21. Lower the transaxle.
    Fig 10: Supporting Transaxle With Transaxle Support Jack
    G04817535Courtesy of SUZUKI OF AMERICA CORP.