Mainshaft Disassembly and Assembly: Assembly

Install the mainshaft bearing.

Fig 1: Holding Mainshaft Bearing
Courtesy of SUZUKI OF AMERICA CORP.
Install the ring, the thrust washer, and the 4th-gear needle bearing.

Fig 2: Holding Ring
Courtesy of SUZUKI OF AMERICA CORP.
Attach the synchronizer blocking ring to the 4th gear.

Fig 3: Identifying Synchronizer Blocking Ring On 4th Gear
Courtesy of SUZUKI OF AMERICA CORP.
Install the 4th-gear assembly.

Fig 4: Identifying 4th-Gear Assembly
Courtesy of SUZUKI OF AMERICA CORP.
Install the 3rd -- 4th gear synchronizer containing the synchronizer spring.

Fig 5: Identifying 3rd - 4th Synchronizer Gear
Courtesy of SUZUKI OF AMERICA CORP.
Install the snap ring and the washer around the mainshaft.

Fig 6: Holding Snap Ring And Washer
Courtesy of SUZUKI OF AMERICA CORP.
Install the synchronizer sleeve containing the keys and the spring.

Fig 7: Identifying Synchronizer Sleeve Containing Keys And Spring
Courtesy of SUZUKI OF AMERICA CORP.
Install the 3rd-gear needle bearing.

Fig 8: Identifying 3rd-Gear Needle Bearing On Mainshaft
Courtesy of SUZUKI OF AMERICA CORP.
Attach the synchronizer blocking ring to the 3rd gear.

Fig 9: Identifying Synchronizer Blocking Ring
Courtesy of SUZUKI OF AMERICA CORP.
Install the 3rd-gear assembly.

Fig 10: Holding 3rd Gear And Synchronizer Blocking Ring
Courtesy of SUZUKI OF AMERICA CORP.
Install the thrust washer and the ring.

Fig 11: Holding Ring And Thrust Washer
Courtesy of SUZUKI OF AMERICA CORP.
Install the 2nd-gear needle bearing.

Fig 12: Holding 2nd-Gear Needle Bearing
Courtesy of SUZUKI OF AMERICA CORP.
Install the 2nd gear.

Fig 13: Holding 2nd Gear
Courtesy of SUZUKI OF AMERICA CORP.
Install the 1st - 2nd gear blocking ring.

Fig 14: Identifying 1st - 2nd Gear Blocking Ring
Courtesy of SUZUKI OF AMERICA CORP.
Install the 1st - 2nd synchronizer gear.

Fig 15: Holding Snap Ring And Washer
Courtesy of SUZUKI OF AMERICA CORP.
Install the washer and the snap ring.

Fig 16: Holding Snap Ring And Washer
Courtesy of SUZUKI OF AMERICA CORP.
Install the 1st-gear needle bearing.

Fig 17: Holding Barrel-Type 1st-Gear Needle Bearing
Courtesy of SUZUKI OF AMERICA CORP.
Install the keys onto the 1st - 2nd synchronizer gear.

Fig 18: Identifying Keys On 1st - 2nd Synchronizer Gear
Courtesy of SUZUKI OF AMERICA CORP.
Install the synchronizer hub sleeve containing the synchronizer spring.

Fig 19: Holding Synchronizer Spring
Courtesy of SUZUKI OF AMERICA CORP.
Install the outer blocking ring.
Install the mainshaft wear plate, the flat-type 1st gear needle bearing, and the 1st gear.

Fig 20: Identifying Mainshaft Wear Plate
Courtesy of SUZUKI OF AMERICA CORP.
Install the snap ring.

Fig 21: Identifying Snap Ring
Courtesy of SUZUKI OF AMERICA CORP.
Press on the mainshaft bearing.

Fig 22: Identifying Mainshaft Bearing
Courtesy of SUZUKI OF AMERICA CORP.