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Differential Disassembly and Assembly: Disassembly

  1. Remove the differential cover bolts, the differential cover, and the differential cover gasket.
    Fig 1: Identifying Differential Cover Bolts
    G04817645Courtesy of SUZUKI OF AMERICA CORP.
  2. Remove the bearing-adjusting ring retainer plate bolt and the bearing-adjusting ring retainer plate.
    Fig 2: Identifying Bearing-Adjusting Ring Retainer Plate Bolt
    G04817646Courtesy of SUZUKI OF AMERICA CORP.
  3. Remove the bearing-adjusting ring using the remover/installer KM-520.
    Fig 3: Identifying Remover/Installer KM-520
    G04817647Courtesy of SUZUKI OF AMERICA CORP.
  4. Remove the right-side bearing-retainer bolts and the right-side bearing retainer.
    Fig 4: Identifying Right-Side Bearing-Retainer Bolts And Bearing Retainer
    G04817648Courtesy of SUZUKI OF AMERICA CORP.
  5. Remove the differential assembly from the transaxle case.
    Fig 5: Identifying Differential Assembly
    G04817649Courtesy of SUZUKI OF AMERICA CORP.
  6. Remove the ring gear bolts.
    Fig 6: Removing Ring Gear Bolts
    G04817650Courtesy of SUZUKI OF AMERICA CORP.
  7. Separate the ring gear from the differential housing.
    Fig 7: Identifying Ring Gear On Differential Housing
    G04817651Courtesy of SUZUKI OF AMERICA CORP.
  8. Drive the pinion gear shaft lock pin from the differential housing and the pinion gear shaft.
    Fig 8: Driving Pinion Gear Shaft Lock Pin From Differential Housing
    G04817652Courtesy of SUZUKI OF AMERICA CORP.
  9. Remove the pinion gear shaft.
    Fig 9: Identifying Pinion Gear Shaft
    G04817653Courtesy of SUZUKI OF AMERICA CORP.
  10. Remove the pinion gears and the washers.
  11. Remove the side gears and the side thrust washers.
    Fig 10: Holding Pinion Gears
    G04817654Courtesy of SUZUKI OF AMERICA CORP.
  12. Remove both of the differential bearings using the bearing puller J-22888-20-A with the puller legs J-22888-35.
    Fig 11: Identifying Bearing Puller J-22888-20-A With Puller Legs J-22888-35
    G04817655Courtesy of SUZUKI OF AMERICA CORP.
  13. Remove the speedometer drive gear from the differential gear housing.
    Fig 12: Identifying Speedometer Drive Gear
    G04817656Courtesy of SUZUKI OF AMERICA CORP.