Fuel Pump Assembly Removal And Installation: Installation

CAUTION: When connecting joint, clean outside surface of pipe where joint is to be inserted, push joint into pipe till joint lock clicks and check to ensure that pipes are connected securely, or fuel leak may occur.

Clean mating surfaces of fuel pump assembly (1) and fuel tank.
Put plate (2) on fuel pump assembly (1) by matching the protrusion of fuel pump assembly (3) to plate hole (4) as shown.

Fig 1: Identifying Plate On Fuel Pump Assembly
Courtesy of SUZUKI OF AMERICA CORP.
Install new gasket (2) and fuel pump assembly (1) with plate (3) to fuel tank (4).
Tightening torque

Fuel pump assembly nut a: 11 N.m (1.1 kg-m, 8.0 lb-ft)

Fig 2: Identifying Gasket, Fuel Pump Assembly, Plate & Fuel Tank
Courtesy of SUZUKI OF AMERICA CORP.
Connect fuel feed pipe (1) (pipe joint) and fuel return pipe (3) (pipe joint) to fuel pump assembly (2).

Fig 3: Identifying Fuel Feed Pipe & Fuel Return Pipe & Fuel Pump Assembly
Courtesy of SUZUKI OF AMERICA CORP.
Install fuel tank to vehicle. Refer to FUEL TANK REMOVAL AND INSTALLATION .