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Home >> Suzuki >> 2007 >> XL7 Limited, FWD >> Repair and Diagnosis >> Engine Performance >> System >> Aux. Emission Control Devices >> Repair Instructions >> Evaporative Emission Pipe Replacement >> Installation Procedure
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Installation Procedure

Fig 1: Installing EVAP Pipe To Fuel/EVAP/Brake Pipe Assembly Clip
G04843323Courtesy of SUZUKI OF AMERICA CORP.
  1. Install the EVAP feed pipe to the fuel/EVAP/brake pipe assembly clips.
    Fig 2: Installing Fuel/EVAP/Brake Pipe Clips & Push Pin
    G04843324Courtesy of SUZUKI OF AMERICA CORP.
  2. With the aid of an assistant, position and install the fuel/EVAP/brake pipe clips (2) to the underbody studs.
  3. Install the push pin (1) to the underbody side rail hole.
    Fig 3: Connecting Right Rear Brake Line Fitting
    G04843325Courtesy of SUZUKI OF AMERICA CORP.
    CAUTION: Refer to FASTENER NOTICE .
  4. Connect the right rear brake line fitting to the rear brake hose.

    Tightening torque 

    Tighten the fitting to 18 N.m (13 lb ft). 

    Fig 4: Connecting Left Rear Brake Line Fitting
    G04843326Courtesy of SUZUKI OF AMERICA CORP.
  5. Connect the left rear brake line fitting to the brake crossover pipe.

    Tightening torque 

    Tighten the fitting to 18 N.m (13 lb ft). 

    Fig 5: Identifying Fuel Feed Pipe Quick Connect Fitting
    G04843327Courtesy of SUZUKI OF AMERICA CORP.
  6. Remove the caps from the fuel and EVAP lines.
  7. Connect the fuel feed pipe quick connect fitting (2) to the fuel tank. Refer to INSTALLATION PROCEDURE .
  8. Install the EVAP canister. Refer to Installation Procedure .
  9. Lower the vehicle.
    Fig 6: Connecting Rear Brake Line Fittings
    G04843328Courtesy of SUZUKI OF AMERICA CORP.
  10. Connect the rear brake line fittings to the brake pressure module.

    Tightening torque 

    Tighten the fitting to 21 N.m (16 lb ft). 

    Fig 7: Connecting Fuel Feed Pipe Quick Connect Fitting
    G04843329Courtesy of SUZUKI OF AMERICA CORP.
  11. Remove the caps from the fuel and EVAP lines.
  12. Connect the fuel feed pipe quick connect fitting (3) to the fuel rail. Refer to INSTALLATION PROCEDURE .
  13. Connect the EVAP pipe quick connect fitting (3) to the EVAP purge solenoid. Refer to INSTALLATION PROCEDURE .
  14. Connect the negative battery cable. Refer to INSTALLATION PROCEDURE .
  15. Bleed the hydraulic brake system. Refer to HYDRAULIC BRAKE SYSTEM BLEEDING (PRESSURE) and HYDRAULIC BRAKE SYSTEM BLEEDING (MANUAL) .
  16. Prime the fuel system.
    1. Cycle the ignition ON for 5 seconds and then OFF for 10 seconds. Repeat cycling twice.
    2. Crank the engine until it starts. The maximum starter motor cranking time is 20 seconds.
    3. If the engine does not start, repeat the above steps.
  17. Run the engine and check the system for leaks.
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