Transmission Fluid Pump Disassemble

Reference: SECOND CLUTCH DISASSEMBLE .

Special Tool 

J 45000 Seal Remover 

Fig 1: Identifying Transmission Fluid Pump Cover & Fluid Pump Stator Shaft Assembly

Courtesy of SUZUKI OF AMERICA CORP.

1. Remove 13 transmission fluid pump cover bolts (231) and 1 transmission fluid pump cover bolt (232) to separate the fluid pump body from the fluid pump stator shaft assembly (208).
   Fig 2: Identifying Fluid Pump Plate, Fluid Pump Body & Fluid Pump O-Ring Seal

   Courtesy of SUZUKI OF AMERICA CORP.
2. Remove the fluid pump plate (207) from the fluid pump body (202).
3. Remove the fluid pump O-ring seal (206) from the fluid pump body (202).
   Fig 3: Measuring Clearance Between Fluid Pump Driven Gear & Fluid Pump Body

   Courtesy of SUZUKI OF AMERICA CORP.
4. Push the fluid pump driven gear (204) to one side of the fluid pump body (202). Using a feeler gauge, measure the clearance between the fluid pump driven gear (204) and the fluid pump body (202).

   Specification 

   Driven gear to body clearance: 0.075 - 0.20 mm (0.002 - 0.007 in) 

   Fig 4: Measuring Between Fluid Pump Drive Gear Teeth & Crescent Shaped Part Of Fluid Pump Body

   Courtesy of SUZUKI OF AMERICA CORP.
5. Using a feeler gauge, measure between the fluid pump drive gear (205) teeth and the crescent shaped part of the fluid pump body (202).

   Specification 

   Drive gear tip to body clearance: 0.013 - 0.342 mm (0.0005 - 0.014 in) 

   Fig 5: Measuring Between Fluid Pump Driven Gear Teeth & Crescent Shaped Part Of Fluid Pump Body

   Courtesy of SUZUKI OF AMERICA CORP.
6. Using a feeler gauge, measure between the fluid pump driven gear (204) teeth and the crescent shaped part of the fluid pump body (202).

   Specification 

   Driven gear tip to body clearance: 0.004 - 0.298 mm (0.0001 - 0.618 in) 

   Fig 6: Measuring Side Clearance Of Both Fluid Pump Gears

   Courtesy of SUZUKI OF AMERICA CORP.
7. Using a steel straight edge and a feeler gauge, measure the side clearance of both fluid pump gears in relationship to the fluid pump body.

   Specification 

   Side clearance of drive and driven gear to body: 0.03 - 0.10 mm (0.0012 - 0.004 in) 

8. If any of the above measurements are not within specifications, replace the fluid pump assembly.
   Fig 7: Identifying Fluid Pump Drive Gear & Fluid Pump Driven Gear

   Courtesy of SUZUKI OF AMERICA CORP.
9. Remove the fluid pump drive gear (205) and the fluid pump driven gear (204).
   Fig 8: Removing Fluid Pump Seal Assembly From Fluid Pump Body

   Courtesy of SUZUKI OF AMERICA CORP.
   NOTE: Do not damage the fluid pump body bushing.
10. Using J 45000, remove the fluid pump seal assembly (200) from the fluid pump body (202).

    Reference: FLUID PUMP CLEANING AND INSPECTION .