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Home >> Suzuki >> 2007 >> XL7 Base, AWD >> Repair and Diagnosis >> Heating, Ventilation & A/C (HVAC) >> HVAC Control Systems >> Heater And Ventilation >> Repair Instruction >> Panel Air Door Replacement >> Installation Procedure
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Installation Procedure

  1. Install the panel air door to the evaporator case assembly.
    Fig 1: Identifying Evaporator Case Halves Screws
    G04844429Courtesy of SUZUKI OF AMERICA CORP.
  2. Assemble the evaporator case halves.
    CAUTION: Refer to FASTENER NOTICE .
  3. Install the screws to retain the evaporator case halves.

    Tightening torque 

    Tighten the screws to 1.5 N.m (13 lb in). 

    Fig 2: Identifying Mode Cam Levers & Mode Cam Bracket
    G04844430Courtesy of SUZUKI OF AMERICA CORP.
  4. Install the mode cam levers (3) to the evaporator case assembly.
  5. Align and install the mode cam (2) to the mode cam levers (3). Rotate the mode cam (2) to verify mode door operation.
  6. Install the mode cam bracket (1) to the evaporator case assembly.
  7. Install the mode cam bracket screws to the evaporator case assembly.

    Tightening torque 

    Tighten the screws to 1.5 N.m (13 lb in). 

    Fig 3: Identifying Mode Actuator Screws
    G04844431Courtesy of SUZUKI OF AMERICA CORP.
  8. Install the mode actuator to the evaporator case assembly.
  9. Install the mode actuator screws to the evaporator case assembly.

    Tightening torque 

    Tighten the screws to 1.5 N.m (13 lb in). 

  10. Install the evaporator case assembly. Refer to INSTALLATION PROCEDURE .
  11. Install the HVAC module. Refer to INSTALLATION PROCEDURE .
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