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Home >> Suzuki >> 2007 >> XL7 Base, AWD >> Repair and Diagnosis >> Engine Mechanical >> Engine Exhaust System >> Repair Instructions >> Catalytic Converter Replacement - Right Side >> Removal Procedure
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Removal Procedure

Fig 1: Removing Exhaust Manifold Heat Shield
G04843555Courtesy of SUZUKI OF AMERICA CORP.
  1. Remove the exhaust manifold heat shield. Refer to EXHAUST MANIFOLD HEAT SHIELD REPLACEMENT - RIGHT SIDE .
  2. Remove the catalytic converter to exhaust manifold nuts (1).
  3. Raise and support the vehicle. Refer to LIFTING AND JACKING THE VEHICLE .
    Fig 2: Disconnecting Heated Oxygen Sensor (HO2S) Electrical Connector
    G04843556Courtesy of SUZUKI OF AMERICA CORP.
  4. Disconnect heated oxygen sensor (HO2S) electrical connector (2) from the engine wiring harness electrical connector.
    Fig 3: Identifying Right Catalytic Converter To Exhaust Flexible Pipe Nuts
    G04843557Courtesy of SUZUKI OF AMERICA CORP.
  5. Remove the right catalytic converter to exhaust flexible pipe nuts.
    Fig 4: Removing Catalytic Converter To Exhaust Manifold Gasket & Exhaust Flexible Pipe Gasket
    G04843558Courtesy of SUZUKI OF AMERICA CORP.
  6. Remove the catalytic converter from the vehicle.
  7. Remove and discard the catalytic converter to exhaust manifold gasket (1).
  8. Remove and discard the catalytic converter to exhaust flexible pipe gasket (2).