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Home >> Suzuki >> 2007 >> XL7 Base, AWD >> Repair and Diagnosis >> Engine Mechanical >> Engine Exhaust System >> Repair Instructions >> Catalytic Converter Replacement - Left Side >> Removal Procedure
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Removal Procedure

Fig 1: Identifying Right & Left Catalytic Converter To Exhaust Flexible Pipe Bolts
G04843547Courtesy of SUZUKI OF AMERICA CORP.
  1. Remove the exhaust manifold heat shield. Refer to Removal Procedure .
  2. Remove the catalytic converter to exhaust manifold nuts (1).
  3. Raise and support the vehicle. Refer to LIFTING AND JACKING THE VEHICLE .
    Fig 2: Removing Catalytic Converter To Exhaust Manifold Nuts
    G04843548Courtesy of SUZUKI OF AMERICA CORP.
  4. Disconnect the heated oxygen sensor (HO2S) electrical connector (2) from the engine wiring harness electrical connector.
    Fig 3: Disconnecting Heated Oxygen Sensor (HO2S) Electrical Connector From Engine Wiring Harness Electrical Connector
    G04843549Courtesy of SUZUKI OF AMERICA CORP.
  5. Remove the left catalytic converter to exhaust flexible pipe bolts.
    Fig 4: Identifying Left Catalytic Converter To Exhaust Flexible Pipe Bolts
    G04843550Courtesy of SUZUKI OF AMERICA CORP.
  6. Remove the catalytic converter from the vehicle.
  7. Remove and discard the catalytic converter to exhaust manifold gasket (2).
  8. Remove and discard the catalytic converter to exhaust flexible pipe gasket (1).