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Home >> Suzuki >> 2007 >> XL7 Base, AWD >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> Engine Cooling System >> Repair Instructions >> Surge Tank Replacement >> Removal Procedure
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Removal Procedure

  1. Drain the engine coolant. Refer to DRAINING AND FILLING COOLING SYSTEM (LY7 GE 47716 FILL)  and DRAINING AND FILLING COOLING SYSTEM (LY7 STATIC FILL) .
    Fig 1: Identifying Surge Tank Inlet Hose Clamp From Surge Tank
    G04842620Courtesy of SUZUKI OF AMERICA CORP.
  2. Remove the surge tank inlet hose clamp from the surge tank.
  3. Disconnect the surge tank inlet hose from the surge tank.
    Fig 2: Identifying Surge Tank Bolts (1 Of 2)
    G04842621Courtesy of SUZUKI OF AMERICA CORP.
  4. Remove the surge tank bolts from the surge tank.
  5. Lift the surge tank to gain access to the heater outlet hose.
  6. Remove the heater outlet hose clamp from the surge tank.
  7. Remove the heater outlet hose from the surge tank.
  8. Remove the surge tank from the vehicle.