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Home >> Suzuki >> 2007 >> XL7 Base, AWD >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> Body Structure >> Repair Instructions >> MIG Welded Full Panel Replacement >> Removal Procedure
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Removal Procedure

WARNING: Refer to APPROVED EQUIPMENT FOR COLLISION REPAIR CAUTION .
  1. Disable the SIR system. Refer to SIR DISABLING AND ENABLING .
  2. Disconnect the negative battery cable. Refer to REMOVAL PROCEDURE .
  3. Remove all related panels and components.
  4. Repair as much of the damage as possible to factory specifications.
    WARNING: Refer to FOAM SOUND DEADENERS CAUTION .
  5. Note the location and remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to ANTI-CORROSION TREATMENT AND REPAIR .
    Fig 1: Drilling Out Factory Welds
    G04843217Courtesy of SUZUKI OF AMERICA CORP.
    NOTE: Do not damage any inner panels or reinforcements.
  6. Locate and drill out all factory welds. Note the number and location of the welds for installation of the service part.
    Fig 2: Removing Reinforcement
    G04843218Courtesy of SUZUKI OF AMERICA CORP.
  7. Remove the damaged part.
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