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Home >> Suzuki >> 2007 >> XL-7 4WD V6-3.6L >> Repair and Diagnosis >> Powertrain Management >> Emission Control Systems >> Catalytic Converter >> Service and Repair >> Catalytic Converter Replacement - Left Side Removal Procedure
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Catalytic Converter Replacement - Left Side Removal Procedure

Catalytic Converter Replacement - Left Side Removal Procedure

WARNING:
Refer to [Exhaust Service Caution].


WARNING:
Refer to [Protective Goggles and Glove Caution].






1. Remove the exhaust manifold heat shield.
2. Remove the catalytic converter to exhaust manifold nuts (1).
3. Raise and support the vehicle.





4. Disconnect the heated oxygen sensor (HO2S) electrical connector (2) from the engine wiring harness electrical connector.





5. Remove the left catalytic converter to exhaust flexible pipe bolts.





6. Remove the catalytic converter from the vehicle.
7. Remove and discard the catalytic converter to exhaust manifold gasket (2).
8. Remove and discard the catalytic converter to exhaust flexible pipe gasket (1).

Installation Procedure





1. Install a NEW catalytic converter to exhaust manifold gasket (2) onto the catalytic converter.
2. Install the catalytic converter to the vehicle.
3. Install a NEW catalytic converter to exhaust flexible pipe gasket (1) between the converter and the flexible pipe.





CAUTION:
Refer to [Fastener Notice].


4. Install the left catalytic converter to exhaust flexible pipe bolts.
Tightening torque
Tighten the bolts to 22 Nm (16 lb ft).





5. Connect the HO2S electrical connector (2) to the engine wiring harness electrical connector.
6. Lower the vehicle.





7. Install the catalytic converter to exhaust manifold nuts (1).
Tightening torque
Tighten the nuts to 50 Nm (37 lb ft).
8. Install the exhaust manifold heat shield.