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Home >> Suzuki >> 2007 >> Swift + >> Repair and Diagnosis >> Transmission >> Manual Trans >> Manual Transaxle - Y4M >> Repair Instructions >> Gears Cleaning and Inspection >> Assembly Procedure
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Assembly Procedure

    Fig 1: Differential Left Side Bearing
    GM1224138Courtesy of GENERAL MOTORS CORP.
  1. Insert the differential left side bearing (2).
    2. IMPORTANT: Coat the inner parts of the bearing, washer, shim, etc. with gear fluid.
  2. Install the differential left side bearing using the bushing, DT 46612  , and a hammer. See Special Tools .
    3. Fig 2: Differential Right Side Bearing, Speedometer Drive Gear & DT 46612
    GM1224130Courtesy of GENERAL MOTORS CORP.
  3. Insert the speedometer drive gear (3).
  4. Insert the differential right side bearing (2).
  5. Install the right side bearing using the DT 46612  (1), and a hammer. See Special Tools .
    6. Fig 3: Side Gears, Pinion Gears & Washers
    GM1224141Courtesy of GENERAL MOTORS CORP.
  6. Insert the trust adjusting shims to the side gears.
  7. Install the side gears (1).
  8. Install the pinion gears and washers (2) simultaneously.
    9. Fig 4: Inserting Pinion Gear Shaft Into Gear Pin Hole
    GM1224140Courtesy of GENERAL MOTORS CORP.
  9. Insert the pinion gear shaft into the gear pin hole by rotating (2).
    10. IMPORTANT: Use only new pin.
  10. Press the pinion gear pin using a pin punch and a hammer (1).
    11. Fig 5: Differential Ring Gear & Bolts
    GM1224162Courtesy of GENERAL MOTORS CORP.
  11. Fix the differential assembly to a vise.
    12. NOTE: Refer to Fastener Notice .
  12. Install the differential ring gear (1) with the bolts (2).

    Tighten:  Tighten the bolts to 80-100 N.m (59-74 lb ft).

  13. Install the differential assembly. Refer to Transmission Assemble .
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