LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Suzuki >> 2007 >> Swift + >> Repair and Diagnosis >> Transmission >> Manual Trans >> Manual Transaxle - D16 >> Repair Instructions >> Main Shaft Assemble
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Main Shaft Assemble

    Fig 1: Mainshaft Bearing
    GM1251739Courtesy of GENERAL MOTORS CORP.
  1. Install the mainshaft bearing
  2. Fig 2: 4th Gear Needle Bearing, Ring & Thrust Washer
    GM1251737Courtesy of GENERAL MOTORS CORP.
  3. Install the ring, the thrust washer, and the 4th gear needle bearing.
  4. Fig 3: Synchronizer Blocking Ring & 4th Gear
    GM1251736Courtesy of GENERAL MOTORS CORP.
  5. Attach the synchronizer blocking ring to the 4th gear.
  6. Fig 4: 4th Gear Assembly
    GM1251733Courtesy of GENERAL MOTORS CORP.
  7. Install the 4th gear assembly.
  8. Fig 5: 3rd-4th Synchronizer Gear & Synchronizer Spring
    GM1251724Courtesy of GENERAL MOTORS CORP.
  9. Install the 3rd-4th gear synchronizer containing the synchronizer spring.
  10. Fig 6: Snap Ring, Washer & Mainshaft
    GM1251720Courtesy of GENERAL MOTORS CORP.
  11. Install the snap ring and the washer around the mainshaft.
  12. Fig 7: Synchronizer Sleeve, Keys & Spring
    GM1251718Courtesy of GENERAL MOTORS CORP.
  13. Install the synchronizer sleeve containing the keys and the spring.
  14. Fig 8: 3rd Gear Needle Bearing & Mainshaft
    GM1251717Courtesy of GENERAL MOTORS CORP.
  15. Install the 3rd gear needle bearing.
  16. Fig 9: Synchronizer Blocking Ring
    GM1251716Courtesy of GENERAL MOTORS CORP.
  17. Attach the synchronizer blocking ring to the 3rd gear.
  18. Fig 10: 3rd Gear & Synchronizer Blocking Ring
    GM1251714Courtesy of GENERAL MOTORS CORP.
  19. Install the 3rd gear assembly.
  20. Fig 11: Ring & Thrust Washer
    GM1251713Courtesy of GENERAL MOTORS CORP.
  21. Install the thrust washer and the ring.
  22. Fig 12: 2nd Gear Needle Bearing
    GM1251711Courtesy of GENERAL MOTORS CORP.
  23. Install the 2nd gear needle bearing.
  24. Fig 13: 2nd Gear
    GM1251742Courtesy of GENERAL MOTORS CORP.
  25. Install the 2nd gear.
  26. Fig 14: 1st-2nd Gear Blocking Ring
    GM1251709Courtesy of GENERAL MOTORS CORP.
  27. Install the 1st-2nd gear blocking ring.
  28. Fig 15: 1st-2nd Synchronizer Gear & Mainshaft
    GM1251707Courtesy of GENERAL MOTORS CORP.
  29. Install the 1st-2nd synchronizer gear.
  30. Fig 16: Snap Ring & Washer
    GM1251705Courtesy of GENERAL MOTORS CORP.
  31. Install the washer and the snap ring.
  32. Fig 17: Barrel-Type 1st Gear Needle Bearing
    GM1251704Courtesy of GENERAL MOTORS CORP.
  33. Install the 1st gear needle bearing.
  34. Fig 18: 1st-2nd Synchronizer Gear
    GM1251703Courtesy of GENERAL MOTORS CORP.
  35. Install the keys onto the 1st-2nd synchronizer gear.
  36. Fig 19: Synchronizer Hub Sleeve & Synchronizer Spring
    GM1251702Courtesy of GENERAL MOTORS CORP.
  37. Install the synchronizer hub sleeve containing the synchronizer spring.
  38. Fig 20: 1st Gear, 1st Gear Needle Bearing & Mainshaft Wear Plate
    GM1251701Courtesy of GENERAL MOTORS CORP.
  39. Install the outer blocking ring.
  40. Install the mainshaft wear plate, the flat-type 1st gear needle bearing, and the 1st gear.
  41. Fig 21: Mainshaft Snap Ring
    GM1251699Courtesy of GENERAL MOTORS CORP.
  42. Install the snap ring.
  43. Fig 22: Mainshaft Bearing
    GM1251743Courtesy of GENERAL MOTORS CORP.
  44. Press on the mainshaft bearing.