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Installation Procedure

    NOTE: Refer to Fastener Notice .
    Fig 1: Power Steering Gear Rack/Pinion Assembly, Steering Gear Retaining Bracket & Nuts
    GM1248346Courtesy of GENERAL MOTORS CORP.
  1. Install the rack and pinion assembly by connecting the steering gear retaining bracket nuts.

    Tighten:  Tighten the steering gear retaining bracket nuts to 50 N.m (37 lb ft).

  2. Fig 2: Power Steering Gear Cross Member, Nuts, Bolts & Underbody
    GM1248345Courtesy of GENERAL MOTORS CORP.
  3. Install the cross member by tightening the nuts and bolts to the underbody.

    Tighten:  Tighten the cross member by tightening the nuts and bolts to the underbody to 150 N.m (111 lb ft).

  4. Fig 3: Separating The Steering Knuckle From The Lower Ball Joint Using KM-507-C
    GM1241963Courtesy of GENERAL MOTORS CORP.
  5. Install the ball joint hex nuts and connect the stabilizer shaft to the knuckle by tightening the bolt with stabilizer shaft link assembly. Refer to Stabilizer Shaft Link Replacement .

    Tighten: 

    • Tighten the ball joint hex nuts to knuckle to 45 N.m (33 lb ft).
    • Tighten the bolts of the stabilizer shaft to the knuckle to 45 N.m (33 lb ft).

  6. Fig 4: Power Steering Gear Outer Tie Rod Hex Nuts
    GM1248344Courtesy of GENERAL MOTORS CORP.
  7. Install the outer tie rod hex nuts. Refer to Rack and Pinion Outer Tie Rod End Replacement .

    Tighten:  Tighten the outer tie rod hex nuts to 45 N.m (33 lb ft).

  8. Fig 5: Power Steering Fluid, Rack & Pinion
    GM1248343Courtesy of GENERAL MOTORS CORP.
  9. Connect the steering gear inlet and outlet pipe fittings.

    Tighten:  Tighten the nuts of the steering gear inlet and outlet pipe fittings to 22 N.m (16 lb ft).

  10. Install the front tire and wheel assemblies. Refer to Tire and Wheel Removal and Installation .
  11. NOTE: When adding fluid or making a complete fluid change, always use a power steering fluid meeting GM Spec. No. 9985010 or equivalent. Fluid for cold climates is also available through GM Dealerships; refer to Specifications for further information. Failure to use the proper power steering fluid can cause power steering hose and seal damage, fluid leaks and pump failure.
  12. Refill the power steering fluid.
  13. Fig 6: Power Steering Gear Intermediate Shaft
    GM1248342Courtesy of GENERAL MOTORS CORP.
  14. Install the intermediate shaft.
  15. Inspect the vehicle. Refer to Preliminary Alignment Inspection and Straight Ahead Inspection .
  16. Measure the wheel alignment.
  17. If necessary, adjust the front toe. Refer to Front Toe Adjustment .