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Home >> Suzuki >> 2007 >> Swift + >> Repair and Diagnosis >> Engine Mechanical >> Engine Mechanical - 1.6L >> Repair Instructions >> Timing Belt Replacement >> Installation Procedure
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Installation Procedure

    Fig 1: Timing Mark On Crankshaft Gear
    GM1824512Courtesy of GENERAL MOTORS CORP.
  1. Align the timing mark on the crankshaft gear to the timing mark on the bottom of the rear timing belt cover.
    2. Fig 2: Timing Marks On Camshaft Gears
    GM1750851Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: Ensure that the exhaust camshaft gear dowel pin is approximately in the 11 o'clock position.
  2. Align the timing marks on the camshaft gears.
  3. Install the timing belt.
    4. Fig 3: Using J42492-A Rotating Coolant Pump
    GM1371883Courtesy of GENERAL MOTORS CORP.
  4. Rotate the coolant pump clockwise using the J 42492-A  (1).
    5. Fig 4: Aligning Timing Belt Automatic Tensioner Pointer With Bracket Notch
    GM1371904Courtesy of GENERAL MOTORS CORP.
  5. Rotate the coolant pump clockwise until the adjust arm pointer of the timing belt automatic tensioner is aligned to the notch in the timing belt automatic tensioner bracket.
    6. Fig 5: Aligning Timing Belt Automatic Tensioner Pointer With Bracket Pointer
    GM1371906Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice .
  6. Tighten the coolant pump retaining bolts.
  7. Rotate the crankshaft 2 full turns clockwise using the crankshaft pulley bolt.
  8. Loosen the coolant pump retaining bolts.
  9. Rotate the coolant pump until the adjust arm pointer of the timing belt automatic tensioner is aligned with the pointer on the timing belt automatic tensioner bracket.
    10. Fig 6: View Of Coolant Pump Retaining Bolts
    GM1371905Courtesy of GENERAL MOTORS CORP.
  10. Tighten the coolant pump retaining bolts.

    Tighten:  Tighten the coolant pump retaining bolts to 10 N.m (89 lb in).

    11. Fig 7: View Of Timing Belt Cover Bolts
    GM1371903Courtesy of GENERAL MOTORS CORP.
  11. Remove the crankshaft pulley bolt.
  12. Install the upper and lower front timing belt cover.
  13. Install the upper and lower front timing belt cover bolts.

    Tighten:  Tighten the upper and lower front timing belt cover bolts to 10 N.m (89 lb in).

    14. Fig 8: View Of Balancer
    GM1371872Courtesy of GENERAL MOTORS CORP.
  14. Install the crankshaft pulley.
  15. Install the crankshaft pulley bolt.

    Tighten:  Tighten the crankshaft pulley bolt to 95 N.m (70 lb ft) using a torque wrench. Using the J 45059  or the KM-470-B  , tighten the crankshaft pulley bolt 30 degrees plus 15 degrees.

  16. Install the accessory drive belt, if equipped.
  17. Install the right front splash shield.
  18. Install the right front wheel. Refer to Tire and Wheel Removal and Installation .
    19. Fig 9: View Of Throttle Cable
    GM1371852Courtesy of GENERAL MOTORS CORP.
  19. Install the air filter housing.
  20. Install the air filter housing bolts.

    Tighten:  Tighten the air filter housing bolts to 8 N.m (71 lb in).

  21. Connect the air intake tube to the throttle body.
  22. Connect the breather tube to the throttle body.
  23. Connect the IAT sensor connector.
  24. Connect the negative battery cable.
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