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Home >> Suzuki >> 2007 >> Swift + >> Repair and Diagnosis >> Engine Mechanical >> Engine Mechanical - 1.6L >> Repair Instructions >> Timing Belt Inspection >> Adjustment Procedure
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Adjustment Procedure

    Fig 1: View Of Throttle Cable
    GM1371852Courtesy of GENERAL MOTORS CORP.
    CAUTION: Refer to Battery Disconnect Caution
  1. Disconnect the negative battery cable.
  2. Disconnect the intake air temperature (IAT) sensor connector.
  3. Remove the air intake tube from the throttle body.
  4. Remove the breather tube from the valve cover.
    5. Fig 2: Location Of Air Cleaner
    GM1371859Courtesy of GENERAL MOTORS CORP.
  5. Remove the air filter housing bolts.
  6. Remove the air filter housing.
  7. Remove the right front wheel. Refer to Tire and Wheel Removal and Installation .
  8. Remove the right front splash shield.
    9. Fig 3: View Of Balancer
    GM1371872Courtesy of GENERAL MOTORS CORP.
  9. Remove the accessory drive belt.
  10. Remove the crankshaft pulley bolt.
  11. Remove the crankshaft pulley.
    12. Fig 4: View Of Timing Belt Cover Bolts
    GM1371903Courtesy of GENERAL MOTORS CORP.
  12. Remove the upper front timing belt cover bolts.
  13. Remove the upper front timing belt cover.
  14. Remove the lower front timing belt cover bolts.
  15. Remove the lower front timing belt cover.
  16. Remove the power steering pump mounting bolts, if equipped.
  17. Install the crankshaft pulley bolt.
    18. Fig 5: View Of Crankshaft Gear And Rear Timing Belt Cover
    GM1371900Courtesy of GENERAL MOTORS CORP.
  18. Rotate the crankshaft at least one full turn clockwise using the crankshaft pulley bolt.
  19. Align the mark on the crankshaft gear to the notch at the bottom of the rear timing belt cover.
    20. Fig 6: View Of Camshaft Gears
    GM1371882Courtesy of GENERAL MOTORS CORP.
  20. Align the camshaft gear timing marks.
    21. Fig 7: Using J42492-A Rotating Coolant Pump
    GM1371883Courtesy of GENERAL MOTORS CORP.
  21. Slightly loosen the coolant pump retaining bolts.
  22. Rotate the coolant pump clockwise using the J 42492-A  (1).
    23. Fig 8: Aligning Timing Belt Automatic Tensioner Pointer With Bracket Notch
    GM1371904Courtesy of GENERAL MOTORS CORP.
  23. Rotate the coolant pump clockwise until the adjust arm pointer of the timing belt automatic tensioner is aligned to the notch in the timing belt automatic tensioner bracket.
    24. Fig 9: View Of Coolant Pump Retaining Bolts
    GM1371905Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice .
  24. Tighten the coolant pump retaining bolts.
  25. Rotate the crankshaft 2 full turns clockwise using the crankshaft pulley.
  26. Loosen the coolant pump retaining bolts.
    27. Fig 10: Aligning Timing Belt Automatic Tensioner Pointer With Bracket Pointer
    GM1371906Courtesy of GENERAL MOTORS CORP.
  27. Use the J 42492-A  , rotate the coolant pump until the adjust arm pointer of the timing belt automatic tensioner is aligned with the pointer on the timing belt automatic tensioner bracket.
    28. Fig 11: View Of Timing Belt Cover Bolts
    GM1371903Courtesy of GENERAL MOTORS CORP.
  28. Tighten the coolant pump retaining bolts.

    Tighten:  Tighten the coolant pump retaining bolts to 10 N.m (89 lb in).

  29. Remove the crankshaft pulley bolt.
  30. Install the upper and lower front timing belt cover.
  31. Install the upper and lower front timing belt cover bolts.

    Tighten:  Tighten the upper and lower front timing belt cover bolts to 10 N.m (89 lb in).

    32. Fig 12: View Of Balancer
    GM1371872Courtesy of GENERAL MOTORS CORP.
  32. Install the crankshaft pulley.
  33. Install the crankshaft pulley bolt.

    Tighten:  Tighten the crankshaft pulley bolt to 95 N.m (70 lb ft) using a torque wrench. Using the J 45059  or KM-470-B  , tighten the crankshaft pulley bolt 30 degrees plus 15 degrees.

  34. Install the accessory drive belt.
    35. Fig 13: Location Of Air Cleaner
    GM1371859Courtesy of GENERAL MOTORS CORP.
  35. Install the right front wheel. Refer to Tire and Wheel Removal and Installation .
  36. Install the air filter housing.
  37. Install the air filter housing bolts.

    Tighten:  Tighten the air filter housing bolts to 8 N.m (71 lb in).

    38. Fig 14: View Of Throttle Cable
    GM1371852Courtesy of GENERAL MOTORS CORP.
  38. Connect the air intake tube to the throttle body.
  39. Connect the breather tube to the valve cover.
  40. Connect the IAT sensor connector.
  41. Connect the negative battery cable.
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