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Home >> Suzuki >> 2007 >> Swift + >> Repair and Diagnosis >> Engine Mechanical >> Engine Mechanical - 1.6L >> Repair Instructions >> Intake Manifold Replacement >> Removal Procedure
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Removal Procedure

    Fig 1: Locating Fuel Pump Fuse
    GM1291944Courtesy of GENERAL MOTORS CORP.
  1. Remove the fuel pump fuse.
  2. Start the engine. After it stalls, crank the engine for 10 seconds to rid the fuel system of fuel pressure.
    3. CAUTION: Refer to Battery Disconnect Caution .
  3. Disconnect the negative battery cable.
    4. CAUTION: Refer to Safety Glasses Caution .
  4. Drain the engine coolant. Refer to Draining and Filling Cooling System .
    5. Fig 2: View Of Throttle Cable
    GM1371852Courtesy of GENERAL MOTORS CORP.
  5. Disconnect the intake air temperature (IAT) sensor connector.
  6. Disconnect the air intake tube from the throttle body.
    7. Fig 3: View Of Throttle Body And Throttle Cable
    GM1371861Courtesy of GENERAL MOTORS CORP.
  7. Disconnect the idle air control (IAC) valve connector.
  8. Disconnect the throttle position sensor (TPS) connector.
  9. Remove the alternator adjusting bolt and the alternator drive belt.
  10. Disconnect the engine coolant temperature (ECT) sensor connector.
  11. Disconnect the heater inlet hose from the cylinder head.
  12. Disconnect the surge tank coolant hose at the throttle body.
    13. Fig 4: Manifold Absolute Pressure (MAP) Sensor
    GM1371862Courtesy of GENERAL MOTORS CORP.
  13. Disconnect all of the necessary vacuum hoses, including the vacuum hose at the fuel pressure regulator and the brake boaster vacuum hose at the intake manifold.
  14. Disconnect the throttle body cable from the throttle body and the intake manifold.
    15. Fig 5: View Of Intake Manifold Support Bracket
    GM1371868Courtesy of GENERAL MOTORS CORP.
  15. Remove the fuel injector rail and fuel injectors as an assembly.
  16. Remove the alternator adjusting bracket bolt from the intake manifold.
  17. Remove the alternator adjusting bracket.
  18. Remove the intake manifold support bracket bolts and the intake manifold.
  19. Remove the intake manifold support bracket.
    20. Fig 6: Removal Of Intake Manifold Retaining Nuts/Bolts
    GM1371919Courtesy of GENERAL MOTORS CORP.
  20. Remove the intake manifold retaining nuts/bolts in the sequence shown.
  21. Remove the intake manifold.
  22. Remove the intake manifold gasket.
  23. Clean the sealing surfaces of the intake manifold and the cylinder head.
    24. Fig 7: View Of Alternator
    GM1291155Courtesy of GENERAL MOTORS CORP.
  24. Remove the alternator. Refer to Generator Replacement .
  25. Remove the intake manifold support bracket.
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