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Home >> Suzuki >> 2007 >> Swift + >> Repair and Diagnosis >> Drivelines & Axles >> Differentials & Drive Axles >> Front Drive Axle >> Repair Instructions >> Inner Axle Shaft Replacement - Front Drive Axle >> Installation Procedure
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Installation Procedure

    Fig 1: Installing Drive Axle And Wheel Hub
    GM1242022Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: Do not damage the seals.
  1. Clean the hub seal and the transaxle seal.
  2. Install the drive axle into the transaxle.
  3. Install the wheel hub onto the axle shaft.
    4. Fig 2: Mounting Steering Knuckle Onto Lower Ball Joint
    GM1241982Courtesy of GENERAL MOTORS CORP.
  4. Mount the steering knuckle onto the lower ball joint.
    5. Fig 3: Installing Tie Rod Into Knuckle/Strut
    GM1241959Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice .
  5. Install the tie rod into the knuckle/strut and install the tie rod nut.

    Tighten:  Tighten the tie rod nut to 45 N.m (33 lb ft).

    6. Fig 4: Installing Lower Ball Joint Nut
    GM1242024Courtesy of GENERAL MOTORS CORP.
  6. Install the lower ball joint nut.

    Tighten:  Tighten the lower ball joint nut to 50 N.m (37 lb ft).

    7. Fig 5: Installing New Axle Shaft Caulking Nut
    GM1241968Courtesy of GENERAL MOTORS CORP.
  7. Loosely install a new axle shaft caulking nut. Always use a new nut.
    8. Fig 6: View of Front Hub/Rotor Assembly
    GM1242017Courtesy of GENERAL MOTORS CORP.
  8. Install the wheels. Loosely install the nuts. Refer to Tire and Wheel Removal and Installation .
  9. Lower the vehicle to the floor.

    Tighten:  Tighten the wheel nuts to 120 N.m (88 lb ft).

  10. Install and tighten the axle shaft caulking nut.

    Tighten:  Tighten the axle shaft caulking nut to 300 N.m (221 lb ft).

  11. Peen the caulking nut with a punch and a hammer until the nut is locked into place on the axle shaft hub.
  12. Install the engine under covers.
  13. Refill the transaxle fluid to the proper level. Refer to Transmission Fluid Level Inspection .
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